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Insight into the mechanism on co-leaching of REEs and Fe from NdFeB sludge: Elucidating phase transformation and co-leaching kinetics

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The NdFeB sludge is a secondary rare earth resource abundant in both REEs and Fe elements. However, there tends to be a focus on recovering only high-value rare earths while neglecting the recycling of high-content iron, leading to a low comprehensive utilization of this secondary rare earth resource. The present study builds upon previous research on the separation and coextraction of REEs and Fe from NdFeB sludge, further investigating the phase transformation behavior during oxidation roasting and elucidating the kinetics of simultaneous leaching of REEs and Fe. The results suggest that NdFeB waste exhibited a loose morphology and demonstrated high susceptibility to dissolution in hydrochloric acid when subjected to roasting temperatures below 500℃. The morphology of NdFeB waste becomes denser and more spherical, hindering its dissolution in hydrochloric acid when the roasting temperature exceeded 500C, resulting in a reduction in the leaching efficiencies of both roasting. The co-leaching of REEs and Fe in NdFeB sludge is governed by internal diffusion for REEs and chemical reaction for Fe, as evidenced by the kinetic results. Furthermore, it is observed that the apparent activation energy of rare earth surpasses that of iron, leading to the attainment of equilibrium for rare earth prior to that of iron during the synchronous leaching process. The findings of this study hold theoretical significance in enhancing the overall efficiency of secondary rare earth resource utilization.
Rocznik
Strony
art. no. 189908
Opis fizyczny
Bibliogr. 30 poz., ry., tab., wykr.
Twórcy
autor
  • Jiangxi Provincial Key Laboratory of Environmental Pollution Prevention and Control in Mining and Metallurgy, Jiangxi University of Science and Technology, Ganzhou 341000, China
  • Key Laboratory of Testing and Tracing of Rare Earth Products for State Market Regulation, Jiangxi University of Science and Technology, Ganzhou 341000, China
autor
  • Jiangxi Provincial Key Laboratory of Environmental Pollution Prevention and Control in Mining and Metallurgy, Jiangxi University of Science and Technology, Ganzhou 341000, China
  • Key Laboratory of Testing and Tracing of Rare Earth Products for State Market Regulation, Jiangxi University of Science and Technology, Ganzhou 341000, China
autor
  • Chinalco Environmental Protection and Energy Conservation Group Co., Ltd., Beijing 101300, China
autor
  • Jiangxi Provincial Key Laboratory of Environmental Pollution Prevention and Control in Mining and Metallurgy, Jiangxi University of Science and Technology, Ganzhou 341000, China
  • Key Laboratory of Testing and Tracing of Rare Earth Products for State Market Regulation, Jiangxi University of Science and Technology, Ganzhou 341000, China
autor
  • Jiangxi Provincial Key Laboratory of Environmental Pollution Prevention and Control in Mining and Metallurgy, Jiangxi University of Science and Technology, Ganzhou 341000, China
  • Key Laboratory of Testing and Tracing of Rare Earth Products for State Market Regulation, Jiangxi University of Science and Technology, Ganzhou 341000, China
autor
  • Jiangxi Provincial Key Laboratory of Environmental Pollution Prevention and Control in Mining and Metallurgy, Jiangxi University of Science and Technology, Ganzhou 341000, China
  • Key Laboratory of Testing and Tracing of Rare Earth Products for State Market Regulation, Jiangxi University of Science and Technology, Ganzhou 341000, China
autor
  • Jiangxi Provincial Key Laboratory of Environmental Pollution Prevention and Control in Mining and Metallurgy, Jiangxi University of Science and Technology, Ganzhou 341000, China
  • Key Laboratory of Testing and Tracing of Rare Earth Products for State Market Regulation, Jiangxi University of Science and Technology, Ganzhou 341000, China
  • Jiangxi Provincial Key Laboratory of Environmental Pollution Prevention and Control in Mining and Metallurgy, Jiangxi University of Science and Technology, Ganzhou 341000, China
  • Key Laboratory of Testing and Tracing of Rare Earth Products for State Market Regulation, Jiangxi University of Science and Technology, Ganzhou 341000, China
Bibliografia
  • PROSPERI, D., BEVAN, A. I., ROSILLO, G. U., TUDOR, C. O., FURLAN, G., DOVE, S., LUCIA, P., ZAKOTNIK, M, 2018. Performance comparison of motors fitted with magnet-to-magnet recycled or conventionally manufactured sintered NdFeB. J. Magn. Magn. Mater. 460, 448–453.
  • AMBAYE, T. G., VACCARI, M., CASTRO, F. D., PRASAD, S., RTIMI S, 2020. Emerging technologies for the recovery of REEs (REEs) from the end-of-life electronic wastes: A review on progress, challenges, and perspectives. Environ. Sci. Pollut. Res. 27, 36052–36074.
  • BRIÃO, G. V., SILVA, M. G., VIEIRA, M. G. A.,2022. Adsorption potential for the concentration and recovery of rare earth metals from NdFeB magnet scrap in the hydrometallurgical route: A review in a circular economy approach. J. Cleaner Prod. 380, 135112.
  • JYOTHI, R. K., THENEPALLI, T., AHN, J. W., PARHI, P. K., K. CHUNG, W., J. Lee, 2020. Review of REEs recovery from secondary resources for clean energy technologies: Grand opportunities to create wealth from waste. J. Cleaner Prod. 267, 122048.
  • CHEN, X., SUN, Y., WANG, L., QU, X., ZHAO, Y., XIE, H., WANG, D., YIN, H., 2023. Electrochemically recycling degraded superalloy and valorizing CO2 in the affordable borate-modified molten electrolyte. Tungsten. 2661-8028.
  • VENKATESAN, P., Z., SIETSMA, J., YANG, Y., 2018. An environmentally friendly electro-oxidative approach to recover valuable elements from NdFeB magnet waste. Sep. Purif. Technol. 191, 384–391.
  • VENKATESAN, P., HOOGERSTRAETE, T. V., HENNEBEL, T., BINNEMANS, K., SIETSMA, J., YANG Y., 2018. Selective electrochemical extraction of REEs from NdFeB magnet waste at room temperature. Green Chem. 20, 1065–1073.
  • AWAIS, C. J. M., DEGRI, L. P. M. , ZHOU, W., BRADSHAW, A., SHERIDAN, R., MANN, V., WALTON, A., 2020. The extraction of NdFeB magnets from automotive scrap rotors using hydrogen. J. Cleaner Prod. 277, 124058.
  • BEHERA, S. S., PANDA, S. K., MANDAL, D., PARHI, P. K., 2019. Ultrasound and Microwave assisted leaching of neodymium from waste magnet using organic solvent. Hydrometallurgy. 185, 61–70.
  • KUMARI, A., RAJ, R., RANDHAWA, N.S., SUSHANTA-KUMAR, S., 2021. Energy efficient process for recovery of rare earths from spent NdFeB magnet by chlorination roasting and water leaching. Hydrometallurgy. 201, 105581.
  • DU, C., MA, S., XIE, M., YANG, F., ZHAO, Z., CHEN, Y., MA, Y., 2023. Recovery of high-value REEs from waste NdFeB by the water-soluble ammonium salt [Hbet]cl. Sep. Purif. Technol. 308, 122946.
  • BELFQUEH, S., CHAPRON, S., GIUSTI, F., PELLET-ROSTAING, S., SERON, A., MENAD, N., ARRACHART, G., 2024. Selective recovery of REEs from acetic leachate of NdFeB magnet by solvent extraction. Sep. Purif. Technol. 339, 126701.
  • YANG, Q., LI, Y., LI, B., DUAN, P., REN, Z., ZHOU, Z., 2024. Selective leaching and recovery of neodymium from NdFeB carbonyl residues. Sep. Purif. Technol. 329, 125137.
  • YU, G., NI, S., GAO, Y., MO, D., ZENG, Z., SUN, X., 2024. Recovery of rare earth metal oxides from NdFeB magnet leachate by hydrophobic deep eutectic solvent extraction, oxalate stripping and calcination. Hydrometallurgy. 223, 106209.
  • BRIÃO, G. V., LOPES, C. B., TRINDADE, T., SILVA, C. M., SILVA, M. G. C., VIEIRA, M. G. A., 2024. NdFeB magnet scrap valorization by leaching and recovery of rare earth metals by sorption on low-cost expanded clay. J. Ind. Eng. Chem. 131, 58–568.
  • HE, L., XU, Q., LI, W., DONG, Q., SUN, W., 2022. One-step separation and recovery of rare earth and iron from NdFeB slurry via phosphoric acid leaching J. Rare Earths. 40, 338-344.
  • JIN, H., AFIUNY, P., DOVE, S., FURLAN, G., ZAKOTNIK, M., YIH, Y., SUTHERLAND, J., 2018. Life Cycle Assessment of NdFeB Magnet-to-Magnet Recycling for Electric Vehicle Motors. Environ. Sci. Technol. 52, 3796–3802.
  • LIU, Z., ZHOU, H., LI, W., LUO, X., WANG, J., LIU, F., 2022. Separation and coextraction of REEs and Fe from NdFeB sludge by co-leaching and stepwise precipitation. Sep. Purif. Technol. 282, 119795.
  • KUMARI, A., SINHA, M. K., PRAMANIK, S. SAHU, S. K., 2018. Recovery of rare earths from spent NdFeB magnets of wind turbine: Leaching and kinetic aspects. Waste Manage. 75, 486–498.
  • BEHERA, S.S., PARHI, P.K., 2016. Leaching kinetics study of neodymium from the scrap magnet using acetic acid. Sep. Purif. Technol. 160, 59–66.
  • GENERAL ADMINISTRATION OF QUALITY SUPERVISION, Inspection and Quarantine of the People’s Republic of China, Standardization Administration of the People’s Republic of China., 2009.Irons—Determination of total iron content—Titanium(III) chloride reduction potassium dichromate titration methods (routine methods) (GB/T 6730.65-2009).
  • FIRDAUS, M., RHAMDHANI, M. A., RANKIN, W. J., POWNCEBY, M., WEBSTER, N.A.S., D’ANGELO, A. M., MCGREGOR, K., 2018. High temperature oxidation of rare earth permanent magnets. Part 1 – Microstructure evolution and general mechanism. Corros. Sci. 133, 374-385.
  • ZHANG, Z., WANG, D., LIU, C., ZHI, W., XIAO, W., QIAN, G., LI, G., 2022. New insight into oxidative roasting and leaching for NdFeB waste, J. Environ. Chem. Eng., 10(6), 108946.
  • YANG, H., SHA, A., HE, Z., WU, C., XU, Y., HU, J., XU, Z., RUAN, C., 2023. Leaching kinetics and permeability of polyethyleneimine added ammonium sulfate on weathered crust elution-deposited rare earth ores. J. Rare Earths. http://doi.org./10.1016/j.jre.2023.08.022.
  • XUE, N., ZHANG, Y., HUANG, J., LIU, T., WANG, L., 2017. Separation of impurities aluminum and iron during pressure acid leaching of vanadium from stone coal. J. Cleaner Prod. 166, 1265–1273.
  • WU, H., YAN, H., LIANG, Y., QIU, S., ZHOU, X., ZHU, D., QIU, T., 2023. Rare earth recovery from fluoride molten-salt electrolytic slag by sodium carbonate roasting-hydrochloric acid leaching. J Rare Earths. 41, 1242–1249.
  • ZHANG, C., MIN, X., ZHANG, J., WANG, M., LI, Y., FEI, J., 2016. Reductive clean leaching process of cadmium from hydrometallurgical zinc neutral leaching residue using sulfur dioxide. J. Cleaner. Prod. 113, 910–918.
  • ZHOU, Y., LIU, J., CHENG, G., XUE, X., YANG, H., 2022. Kinetics and mechanism of hydrochloric acid leaching of rare earths from Bayan Obo slag and recovery of rare earth oxalate and high purity oxides. Hydrometallurgy. 208, 105782.
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Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-960fcbfc-3a49-4e7a-90c9-4966d7946687
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