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Heavy-duty, oil-cooled brake discs (MMOTs) are often used in heavy-duty brake systems manufactured by companies such as Caterpilar, Clark, Komatsu and Liebherr. These discs are usually made of special steels, and in most cases, the flatness of the working surfaces should not exceed 0.15–0.30 mm. Although the technological processes of friction disc production include several stages of heat treatment and grinding, the required accuracy is not achieved in some cases. In addition, the remaining residual stresses lead to the deformation of the discs during their lifetime. In production practice, three methods are used to reduce residual stresses: thermo-fixing, dynamic stabilisation and vibratory stabilisation consisting in bringing discs to transverse resonance vibrations and maintaining resonance until significant stress reduction. The article proposes a method of stabilising the discs using the resonance phenomenon at the first few frequencies. In this article, Cauchy’s function method and characteristic series method are used to develop solution value problem for clamped circular plates with discrete inclusions as concentrated masses and springs. Calculation methods for quick estimation of the own frequency of discs with additional ring mass enabling the use of low power vibration inductors are presented. The use of a special membrane and a pneumatic cushion in the construction of the stand allows to induce vibrations of higher frequencies.
Słowa kluczowe
Czasopismo
Rocznik
Tom
Strony
37--44
Opis fizyczny
Bibliogr. 30 poz., rys., tab., wykr.
Twórcy
autor
- Faculty of Engineering Management, Bialystok University of Technology, ul. Ojca Tarasiuka 2, 16-001 Kleosin, Poland
autor
- Faculty of Engineering Management, Bialystok University of Technology, ul. Ojca Tarasiuka 2, 16-001 Kleosin, Poland
autor
- Joint Institute of Mechanical Engineering of the NAS of Belarus, 12 Akademicheskaya Street, 220072, Minsk, Republic of Belarus
Bibliografia
- 1. Adamczyk J. (1993), Theoretical metallurgy. Plastic deformation, strengthening and cracking, 3, Publisher of the Silesian University of Technology, Gliwice (in Polish).
- 2. Adamski W. (2015), Impact of Modern Manufacturing Technologies at Aircraft Design, Mechanik, nr 12, 1-5 (in Polish).
- 3. Almer J.D., Cohen J.B., Moran B. (2000), The effects of residual macrostresses and microstresses on fatigue crack initiation, Materials Science and Engineering, A284, 268-279.
- 4. Antonyuk V. (2004), Dynamic stabilisation of geometrical parametres of details with alternating, UP “Technoprint” Minsk.
- 5. Antonyuk V., Jaroszewicz J., Radziszewski L., Dragun Ł. (2016), Theoretical stress analysis-based improvement of friction clutch disc manufacturing process, Czasopismo Techniczne. Mechanika, Politechnika Krakowska, 113(4-M), 73-79.
- 6. Antonyuk V., Sandomirskij S., Jaroszewicz J. (2017), Testing the possibility of estimation of residual stress based on gradient of magnetic field, Przegląd Mechaniczny, 2, 9-13 (in Polish).
- 7. Bernstein, S.A., Kieropian, K.K. (1960), Calculation of frequency of bar systems by means of spectral function, Goststrojtechizdat, 281, Moscow (in Russian).
- 8. Chukkan J.R, Wu G., Fitzpatrick M.E., Eren E., Zhang X., Kelleher J. (2018), Residual stress redistribution during elastic shake down in welded plates, MATEC Web of Conferences, FATIGUE 2018, 165, 21004, 1–6.
- 9. Ghasri-Khouzani M., Pengb H., Roggec R., Attardod R., Ostiguyd P., Neidige J., Billof R., Hoelzleg D., Shankara M.R. (2017), Experimental measurement of residual stress and distortion in additively manufactured stainless steel components with various dimensions, Materials Science & Engineering, A707, 689–700.
- 10. Gupalov B.A. (2013), Technology and equipment for friction disk vibratory dressing, Wiestnik IrGTU, 9(80), 57-63 (in Russian).
- 11. Gupalov B.A., Zakuraev W.W. (2011), Kinetics of geometric parameters changes of friction discs during vibratory processing, Wiestnik Nauki Sibri, 1(1), 682-685 (in Russian).
- 12. Hałas W. (2010), Study of the influence of residual stresses on the accuracy of shaft production. Dissertation, Publisher of the Lublin University of Technology, Lublin (in Polish).
- 13. Jaroszewicz J., Zoryj L. (2005), Methods for analyzing axisymmetric oscillations of circular plates using the Cauchy influence function method, Rozprawy Naukowe Politechniki Białostockiej, 124, Białystok.
- 14. Khan N., Gangele A. (2016), Residual Stress Measurement Techniques: A Review, International Journal of Research in Engineering and Applied Sciences, 6(4), 151-157.
- 15. Kwofie S. (2011), Description and simulation of cyclic stress-strain response during residual stress relaxation under cyclic load, Procedia Engineering, 10, 293–298.
- 16. Meng L., Atli M., He N. (2017), Measurement of equivalent residual stresses generated by milling andcorresponding deformation prediction, Precision Engineering, 50, 160-170.
- 17. Mughrabi H. (2013), Microstructural fatigue mechanisms: Cyclic slip irreversibility, crack initiation, non-linear elastic damage analysis, International Journal of Fatigue, 57, 2–8.
- 18. Pedrosa P.D., Rebello J.M.A., Fonseca M.P.C. (2011), Residual stress state behaviour under fatigue loading in duplex stainless steel, The Journal of Strain Analysis for Engineering Design, 46(4), 298–303.
- 19. Roberson R.E. (1951), Vibrations of clamped circular plate carring concentrated mass, Journal Applied Mechanics, 18, 4, 349-352.
- 20. Rossini N.S., Dassisti M., Benyounis K.Y., Olabi A.G. (2012), Methods of measuring residual stresses in components, Materials and Design, 35, 572–588.
- 21. Salvati E., Korsunsky A.M. (2017), An analysis of macro- and micro-scale residual stresses of Type I, II and III using FIB-DIC micro-ring-core milling and crystal plasticity FE modelling. International Journal of Plasticity, 98, 123-138.
- 22. Sangid M.D. (2013), The physics of fatigue crack initiation, International Journal of Fatigue, 57, 58–72.
- 23. Schajer G.S. (2013), Practical residual stress measurement methods, John Wiley & Sons Ltd., London.
- 24. Świć A. (2009), The technology of processing shafts with low stiffness, Publisher of the Lublin University of Technology Lublin (in Polish).
- 25. Uhl T., Panuszka R. (1983), Determination of resonant frequencies of continuous mechanical systems on the example of a beam and an oscillating plate, Archiwum Budowy Maszyn, 1-2, 111-123 (in Polish).
- 26. Vardanjani M.J., Ghayour M., Homami R.M. (2016), Analysis of the vibrational stress relief for reducing the residual stresses caused by machining, Experimental Techniques, 40(2), 705–713.
- 27. Vourna P., Ktena A., Tsakiridis P.E., Hristoforou E. (2015), A novel approach of accurately evaluating residual stress and microstructure of welded electrical steels, NDT & E International, 71, 33–42.
- 28. Wang Q., Liu X., Yan Z., Dong Z., Yan D. (2017), On the mechanism of residual stresses relaxation in welded joints under cyclic loading, International Journal of Fatigue, 105, 43–59.
- 29. Wesołowski K. (1981), Metallurgy and heat treatment, WNT, Warsaw (in Polish).
- 30. Zijlstra G., Groen M., Post J., Ocelík V., De Hosson J.Th.M. (2016), On the role of the residual stress state in product manufacturing, Materials & Design, 105, 375–380.
Uwagi
The research was conducted within S/WZ/1/2015 project and was financed from Ministry of Science and Higher Education funds.
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-9551121e-5f82-4580-8ccc-fdaba48da863