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Abstrakty
Non-laminated composites find application in construction of bridges, ballistic applications, etc. However, literature on the drilling of non-laminated composite materials and literature on the drilling of thick composite materials under different cooling methods (dry, external and internal) is scarce. Hence the present study is aimed to investigate the influence of different cooling methods on quality characteristics (drill temperature and damage factor) while drilling glass fibre reinforced epoxy (GFRE) non-laminated 20 mm thick pultruded composite rods having 80% fibre weight fraction and 0° fibre orientations with respect to the drill. The drilling experiments using TiN/TiAlN coated tungsten carbide twist drills of diameter 10 mm were conducted using response surface methodology (RSM). The experimental values obtained for quality characteristics are empirically related to process parameters by developing a response surface model using Design-Expert software. The effects of process parameters on quality characteristics were analysed by using response surface graphs. The process parameters (feed, spindle speed and coolant pressure) are also optimized within the selected range. The optimal parameter levels are confirmed by validation test. From this investigation, it is evident that the internal cooling method is significant for obtaining high hole quality.
Czasopismo
Rocznik
Tom
Strony
135--146
Opis fizyczny
Bibliogr. 33 poz., rys., tab., wykr.
Twórcy
autor
- Department of Mechanical Engineering, College of Engineering Guindy, Anna University, Chennai 600 025, India
- Department of Mechanical Engineering, St. Joseph's Institute of Technology, Chennai 600 119, India
autor
- Department of Mechanical Engineering, College of Engineering Guindy, Anna University, Chennai 600 025, India
autor
- Department of Mechanical Engineering, Velammal Engineering College, Chennai 600 066, India
autor
- Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, India
autor
- Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, India
autor
- Department of Mechanical Engineering, Hindustan University, Padur, Chennai 603 103, India
Bibliografia
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- [2] S. Arul, L. Vijayaraghavan, S.K. Malhotra, R. Krishnamurthy, Influence of tool material on dynamics of drilling of GFRP composites, International Journal of Advanced Manufacturing Technology 29 (2006) 655–662.
- [3] V. Tagliaferri, G. Caprino, A. Diterlizzi, Effect of drilling parameters on the finish and mechanical properties of GFRP composites, International Journal of Machine Tools and Manufacture 30 (1) (1990) 77–84.
- [4] G. Caprino, V. Tagliaferri, Damage development in drilling glass fibre reinforced plastics, International Journal of Machine Tools and Manufacture 35 (6) (1995) 817–829.
- [5] D. Bhattacharyya, D.P.W. Horrigan, A study of hole drilling in Kevlar composites, Composites Science and Technology 58 (1998) 267–283.
- [6] U.A. Khashaba, Delamination in drilling GFR-thermoset composites, Composite Structures 63 (2004) 313–327.
- [7] A. Di Ilio, V. Tagliaferri, F. Veniali, Cutting mechanisms in drilling of aramid composites, International Journal of Machine Tools and Manufacture 31 (2) (1991) 155–165.
- [8] J. Paulo Davim, P. Reis, C. Conceição Antonio, Experimental study of drilling glass fiber reinforced plastics (GFRP) manufactured by hand lay-up, Composites Science and Technology 64 (2004) 289–297.
- [9] N.S. Mohan, A. Ramachandra, S.M. Kulkarni, Influence of process parameters on cutting force and torque during drilling of glass-fiber polyester reinforced composites, Composite Structures 71 (2005) 407–413.
- [10] C.K.H. Dharan, M.S. Won, Machining parameters for an intelligent machining system for composite laminates, International Journal of Machine Tools and Manufacture 40 (2000) 415–426.
- [11] J. Dorr, Th. Mertens, G. Engering, M. Lahres, 'In-situ' temperature measurement to determine the machining potential of different tool coatings, Surface Coatings Technology 174–175 (2003) 389–392.
- [12] M. Bono, J. Ni, The effects of thermal distortions on the diameter and cylindricity of dry drilled holes, International Journal of Machine Tools and Manufacture 41 (2001) 2261–2270.
- [13] M. Bono, J. Ni, A method for measuring the temperature distribution along the cutting edges of a drill, Journal of Manufacturing Science and Engineering 124 (2002) 921–926.
- [14] M. Bono, J. Ni, A model for predicting the heat flow into the workpiece in dry drilling, Journal of Manufacturing Science and Engineering 124 (2002) 773–777.
- [15] J.S. Agapiou, M.F. DeVries, On the determination of thermal phenomena during drilling – Part I. Analytical models of twist drill temperature distributions, International Journal of Machine Tools and Manufacture 30 (2) (1990) 203–215.
- [16] J.S. Agapiou, M.F. DeVries, On the determination of thermal phenomena during drilling – Part II. Comparison of experimental and analytical twist drill temperature distributions, International Journal of Machine Tools and Manufacture 30 (2) (1990) 217–226.
- [17] R. Komanduri, Z.B. Hou, A review of the experimental techniques for the measurement of heat and temperatures generated in some manufacturing processes and tribology, Tribology International 34 (2001) 653–682.
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- [24] W.-C. Chen, Some experimental investigations in the drilling of carbon fiber-reinforced plastic (CFRP) composite laminates, International Journal of Machine Tools and Manufacture 37 (8) (1997) 1097–1108.
- [25] H. Takeyama, N. Lijima, Machinability of glass fibre reinforced plastics and application of ultrasonic machining, CIRP Annals 37 (1) (1988) 93–96.
- [26] U.A. Khashaba, I.A. El-Sonbaty, A.I. Selmy, A.A. Megahed, Machinability analysis in drilling woven GFR/epoxy composites – Part I. Effect of machining parameters, Composites: Part A 41 (2010) 391–400.
- [27] D.C. Montgomery, Design and Analysis of Experiments, John Wiley and Sons, New York, 2001.
- [28] V.H.C. De Albuquerque, J.M.R.S. Tavares, L.M.P. Durao, Evaluation of delamination damage on composite plates using an artificial neural network for the radiographic image analysis, Journal of Composite Materials 44 (9) (2010) 1139–1159.
- [29] S. Kumar, P. Kumar, H.S. Shan, Effect of evaporative casting process parameters on the surface roughness of Al–7%Si alloy castings, Journal of Materials Processing Technology 182 (2007) 615–623.
- [30] T.H. Hou, C.H. Su, W.L. Liu, Parameters optimization of a nano-particle wet milling process using the Taguchi method, response surface method and genetic algorithm, Powder Technology 173 (2007) 153–162.
- [31] N. Tosun, C. Cogun, G. Tosun, A study on kerf and material removal rate in wire electrical discharge machining based on Taguchi method, Journal of Materials Processing Technology 152 (2004) 316–322.
- [32] B. Ozcelik, E. Bagci, Experimental and numerical studies on the determination of twist drill temperature in dry drilling: a new approach, Materials and Design 27 (2006) 920–927.
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Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-944c3df9-a11c-4530-8267-99e3d229b532