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Numerical simulation and experimental studies of mandrel effect on flow-compaction behavior of CFRP hat-shaped structure during curing process

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Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
CFRP hat-shaped structure is a typical stiffened structure used in aerospace field. In this work, aimed to provide a theoretical basis for manufacturing CFRP hat-shaped structure, the multi physical field coupling model considering influence of mandrel was established. Effect of mandrel on resin flow and fiber compaction during curing process was studied by simulation and experiment. Results showed that temperature and curing degree affected by mandrel can be negligible in hat-shaped structure, and the distribution of temperature and curing degree was relatively homogeneous. However, the behavior of resin flow and fiber compaction during curing process was not uniform. There was a larger gradient among resin flow, pressure, fiber volume fraction and laminate thickness. Presetting a suitable hole in mandrel can effectively improve the uniformity of resin flow and fiber compaction. By simulation analysis and optimization, the acceptable aperture of 11.5–12.5 mm was obtained. Finally, the model and simulation developed in this study was validated by experiment. The reliability coefficient of 93.4–99.6% was obtained, which indicated a good agreement between simulation and experiment.
Rocznik
Strony
1386--1400
Opis fizyczny
Bibliogr. 16 poz., rys., tab., wykr.
Twórcy
autor
  • Mechanical and Electrical Engineering College, Hunan University of Science and Technology, Xiangtan 411201, China
autor
  • Mechanical and Electrical Engineering College, Hunan University of Science and Technology, Xiangtan 411201, China
autor
  • Mechanical and Electrical Engineering College, Central South University, Changsha 410083, China
Bibliografia
  • [1] J.K. Williams, M. Stein, Buckling behavior and structural efficiency of open-section stiffened composite compression panels, AIAA J. 14 (11) (1976) 1618–1626.
  • [2] S.J. Li, Y.W. Pu, L.H. Zhan, H.M. Bai, Y.Q. Zhou, R. Yin, Effect of mandrel structures on co-curing quality for polymer composite hat-stiffened structures, Fibers Polym. 16 (9) (2015) 1898–1907.
  • [3] A.C. Loos, G.S. Springer, Curing of epoxy matrix composites, J. Compos. Mater. 17 (2) (1983) 135–169.
  • [4] T.G. Gutowski, T. Morigaki, Z. Cai, The consolidation of laminate composites, J. Compos. Mater. 21 (2) (1987) 172–188.
  • [5] L. Tredoux, J.V.D. Westhuizen, Development of a numerical code that simulates combined heat transfer, resin flow and compaction during composites processing, Compos. Manuf. 6 (2) (1995) 85–92.
  • [6] P. Hubert, R. Vaziri, A. Poursartip, A two-dimensional flow model for the process simulation of complex shape composite laminates, Int. J. Numer. Methods Eng. 44 (1) (1999) 1–26.
  • [7] W.B. Young, Compacting pressure and cure cycle for processing of thick composite laminates, Compos. Sci. Technol. 54 (3) (1995) 299–306.
  • [8] W.B. Young, Resin flow analysis in the consolidation of multidirectional laminated composites, Polym. Compos. 16 (3) (1995) 250–257.
  • [9] W.B. Young, Consolidation and cure simulations for laminated composites, Polym. Compos. 17 (1) (1996) 142–148.
  • [10] Q.Z. Huang, M.F. Ren, H.R. Chen, Resin flow of an advanced grid-stiffened composite structure in the co-curing process, Appl. Compos. Mater. 20 (3) (2013) 303–314.
  • [11] Y.X. Li, Z.G. Zhang, M. Li, Y.Z. Gu, Numerical simulation of flow and compaction during the cure of laminated composites, J. Reinf. Plast. Compos. 26 (26) (2007) 251–268.
  • [12] A. Ganapathi, S.C. Joshi, Z. Chen, Flow-compacted deformations coupled with thermo-chemically induced distortions in manufacturing of thick unidirectional carbon fiber reinforced plastics composites, J. Compos. Mater. 50 (24) (2016), http://dx.doi.org/10.1177/0021998315618455.
  • [13] D.C. Blest, S. McKee, A.K. Zulkifle, P. Marshall, Curing simulation by autoclave resin infusion, Compos. Sci. Technol. 59 (16) (1999) 2297–2313.
  • [14] D.D. Shin, H.T. Hahn, Compaction of thick composites: simulation and experiment, Polym. Compos. 25 (1) (2010) 49–59.
  • [15] G.F. Abdelal, A. Robotham, W. Cantwell, Autoclave cure simulation of composite structures applying implicit and explicit FE techniques, Int. J.Mech. Mater. Des. 9 (1) (2013) 55–63.
  • [16] T.G. Gutowski, Z. Cai, S. Bauer, D. Boucher, J. Kingery, S. Wineman, Consolidation experiments for laminate composites, J. Compos. Mater. 21 (7) (1987) 650–669.
Uwagi
PL
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-9447a49c-3c66-48fc-b506-8678a329aaad
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