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Badania właściwości mechanicznych i trybologicznych kompozytów metalowych Al 4032-SiHGM MMC
Języki publikacji
Abstrakty
The present study is aimed at identifying the influence of silicon hollow glass microspheres (SiHGM) on a newly engineered metal matrix composite. Silicon micro balloons of various wt.% (2, 4, 6) are reinforced in to aluminium 4032 to produce a composite using the stir casting technique. The mechanical properties of the composite such as hardness, tensile and compressive strength were measured. The dry sliding wear test was conducted on the produced specimens to measure the wear rate and coefficient of friction. The results revealed that the properties of the composite are better with an increase in the wt.% of reinforcement. The presence of reinforcement in the composites was identified using Energy Dispersive X-Ray analysis (EDX). The grain boundaries and grain refinement for various compositions of reinforcements and worn surfaces were analyzed using Scanning Electron Microscope (SEM) micrographs. The process parameters for the minimum wear rate and coefficient of friction were identified and optimized by using the Taguchi L16 orthogonal array. Analysis of variance (ANOVA) was used to determine the percentage contribution of each process parameter. Multi-response optimization was carried out using Grey relational analysis (GRA) to optimize the process parameters to attain a minimum coefficient of friction and wear rate. The variation in wear rate and coefficient of friction are analyzed with respect to reinforcement (wt.%), speed (rpm) and load (N).
Czasopismo
Rocznik
Tom
Strony
142--156
Opis fizyczny
Bibliogr. 28 poz., rys., tab.
Twórcy
autor
- Research Scholar, Department of Mechanical Engineering, JNTUK, Kakinada, Andhra Pradesh, India
autor
- Department of Mechanical Engineering, University College of Engineering, JNTUK, Kakinada, Andhra Pradesh, India
autor
- Department of Mechanical Engineering, Pragati Engineering College, Surampalem, Andhra Pradesh, India
Bibliografia
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- [3] Chen Z., Wang T., Zheng Y., Zhao Y., Kang H., Gao L., Development of TiB2 reinforced aluminum foundry alloy based in situ composites - Part I: An improved halide salt route to fabricate Al-5wt%TiB2 master composite, Mater. Sci. Eng. A 2014, 605, 301-309.
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- [7] Rengasamy N.V., Rajkumar M., Senthil Kumaran S., Mining environment applications on Al 4032 - Zrb2 and Tib2 in-situ composites, J. Alloys Compd. 2016, 658, 757-773.
- [8] Çiçek A., Kıvak T., Ekici E., Optimization of drilling parameters using Taguchi technique and response surface methodology (RSM) in drilling of AlSi 304 steel with cryogenically treated HSS drills, J. Intell. Manuf. 2015, 26, 2, 295-305.
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- [10] Natarajan S., Narayanasamy R., Kumaresh Babu S.P., Dinesh G., Anil Kumar B., Sivaprasad K., Sliding wear behaviour of Al 6063/TiB2 in situ composites at elevated temperatures, Mater. Des. 2009, 30, 7, 2521-2531.
- [11] Xiuqing Z., Haowei W., Lihua L., Xinying T., Naiheng M., The mechanical properties of magnesium matrix composites reinforced with (TiB2 + TiC) ceramic particulates, Mater. Lett. 2005, 59, 17, 2105-2109.
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- [16] Michael Rajan H.B., Ramabalan S., Dinaharan I., Vijay S.J., Synthesis and characterization of in situ formed titanium diboride particulate reinforced AA7075 aluminum alloy cast composites, Mater. Des. 2013, 44, 438-445.
- [17] Hassan A.M., Alrashdan A., Hayajneh M.T., Mayyas A.T., Wear behavior of Al-Mg-Cu-based composites containing SiC particles, Tribol. Int. 2009, 42, 8, 1230-1238.
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- [22] Mandal A., Chakraborty M., Murty B.S., Ageing behaviour of A356 alloy reinforced with in-situ formed TiB2 particles, Mater. Sci. Eng. A 2008, 489, 1-2, 220-226.
- [23] Senthil Kumaran S., Muthukumaran S., Vinodh S., Optimization of friction welding of tube-to-tube plate using an external tool by Taguchi method and genetic algorithm, Int. J. Adv. Manuf. Technol. 2011, 57, 1-4, 167-182.
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Typ dokumentu
Bibliografia
Identyfikator YADDA
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