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Ergonomic Study on the Manual Component Insertion Lines for Occupational Health and Safety Improvements

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The study aimed at reducing the occupational health and safety problems faced by the manual component insertion operators. Subjective and objective assessments, and direct observations were made in the printed circuit assembly factory. Simple and low-cost ergonomic interventions were implemented, that is, repairing chairs, reducing high workloads, assigning operators to a maximum of 2 workstations, confining machines that emitted bad smell and much noise, and providing finger work aids. The results of the interventions were reductions in operators’ work discomforts, that is, chair discomfort (by 90%), high work stress, and discomfort due to frequent change of their workstations. Their health hazards were also eliminated, that is, inhalation of toxic fumes, exposure to too much noise, and pain due to pressing sharp components.
Rocznik
Strony
57--74
Opis fizyczny
Bibliogr. 22 poz., rys., tab.
Twórcy
autor
  • Faculty of Management, Multimedia University, Cyberjaya, Malaysia
  • Faculty of Business and Law, Multimedia University, Melaka, Malaysia
Bibliografia
  • 1.Andersson, G.B.J., & Ortengren, R. (1974). Lumbar disk pressure and myoelectric back muscle activity during sitting. II. Studies on an office chair. Scandinavian Journal of Rehabilitation Medicine, 3, 115-121.
  • 2.Drury, C.G. (1995a). Methods for direct observation of performance. In J.R. Wilson & E.N. Corlett (Eds.), Evaluation of human workA practical ergonomics methodology (pp. 45-68). London, UK: Taylor & Francis.
  • 3.Drury, C.G. (1995b). The use of archival data. In J.R. Wilson & E.N. Corlett (Eds.), Evaluation of human work-A practical ergonomics methodology (pp. 101-112). London, UK: Taylor & Francis.
  • 4.Farren, C. (1999). Stress and productivity: What tips the scale? Strategy & Leadership, 27, 36.
  • 5.Häkkänen, M., Viikari-Juntura, E., & Takala, E.P. (1997). Effects of changes in work methods on musculoskeletal load. An intervention study in the trailer assembly. Applied Ergonomics, 28, 99-108.
  • 6.Haslegrave, C.M. (1995). Auditory environment and noise assessment. In J.R. Wilson & E.N. Corlett (Eds.), Evaluation of human work-A practical ergonomics methodology (pp. 506-540). London, UK: Taylor & Francis.
  • 7.Herring, C., & Wick, J.L. (1998). Reducing the probability of ergonomics related injuries in manufacturing. In S. Kumar (Ed.), Advances in occupational ergonomics and safety 2 (pp. 69-72). Amsterdam, The Netherlands: IOS Press.
  • 8.Kroemer, K.H.E., & Grandjean, E. (1997). Fitting the task to the human-A textbook for occupational ergonomics (pp. 211-217). London, UK: Taylor & Francis.
  • 9.Li, G., & Haslegrave, C.M. (1999). Seated work postures for manual, visual and combined tasks. Ergonomics, 42, 1060–1086.
  • 10.Lim, J., & Hoffmann, E. (1997). Appreciation of the zone of convenient reach by naive operators performing an assembly task. International Journal of Industrial Ergonomics, 19, 187-199.
  • 11.Sen, R.N. (1984). Application of ergonomics to industrially developing countries-The Ergonomics Society lecture, 1983. Ergonomics, 27, 1021-1032.
  • 12.Sen, R.N. (1998). Recent trends of ergonomics research in India and Malaysia. HQL Quarterly (Japan), 12, 2-4.
  • 13.Sen, R.N., & Quek, Y.H. (2000). Ergonomic evaluation of work and environment on technicians working in a multimedia chip manufacturing industry in Malaysia. In P.T. McCabe, M.A. Hanson, & S.A. Robertson (Eds.), Contemporary ergonomics 2000 (pp. 134-139). London, UK: Taylor & Francis.
  • 14.Sen, R.N., & Yeow, P.H.P. (1999). Ergonomic study on printed circuit assembly lines for better productivity and quality. In M.A. Hanson, E.J. Lovesey, & S.A. Robertson (Eds.), Contemporary ergonomics 1999 (pp. 38-42). London, UK: Taylor & Francis.
  • 15.Sen, R.N., & Yeow, P.H.P. (2001). Ergonomic improvements for the manufacture of Printed Circuit Assemblies through design changes. In M. Stevenson & J. Talbot (Eds.), Better integration: Bringing research & practice together. Proceedings of the 37th Annual Conference of the Ergonomic Society of Australia Inc. (pp. 241-247). Canberra, ACT, Australia: Ergonomic Society of Australia.
  • 16.Sen, R.N., & Yeow, P.H.P. (2003). Ergonomic weighted scores to evaluate critical instructions for improvements in a printed circuit assembly factory. Human Factors and Ergonomics in Manufacturing, 13, 1-17.
  • 17.Sinclair, M.A. (1995). Subjective assessment. In J.R. Wilson & E.N. Corlett (Eds.), Evaluation of human work-A practical ergonomics methodology (pp. 69-100). London, UK: Taylor & Francis.
  • 18.Wick, J. (1991). Posture improvement due to changes in an electronic component manual insertion workstation: A case study. In W. Karwowski & J.W. Yates (Eds.), Advances in industrial ergonomics and safety III (pp. 433-438). London, UK: Taylor & Francis.
  • 19.Yeow, P.H.P., & Sen, R.N. (1999a). Ergonomic improvements on the manual insertion line of a multimedia printed circuit assembly factory. In L. Straker & C. Pollock (Eds.), CD-ROM Proceedings of CybErg 1999: The Second International Cyberspace Conference on Ergonomics (pp. 711-721). Perth, Australia: International Ergonomics Association Press, Curtin University of Technology.
  • 20.Yeow, P.H.P., & Sen, R.N., (1999b). Solving dropout problems in a printed circuit assembly line. In L. Straker & C. Pollock (Eds.), CD-ROM Proceedings of CybErg 1999: The Second International Cyberspace Conference on Ergonomics (pp. 698-710). Perth, Australia: International Ergonomics Association Press, Curtin University of Technology.
  • 21.Yeow, P.H.P., & Sen, R.N. (2000). Ergonomic improvements of workstations for visual inspection and electrical tests in a multimedia product factory. In Proceedings of the International Ergonomics Association XIVth Congress and Human Factors and Ergonomic Society 44th Annual Meeting (Vol. 5, pp. 107-110). San Diego, CA, USA: International Ergonomics Association Press.
  • 22.Yeow, P.H.P., & Sen, R.N. (2002). Quality, productivity, occupational health and safety, and cost effectiveness of 5 ergonomic studies in electronic factories. In Proceedings of the Nordic Ergonomic Society’s 34th Annual Congress, Kolmården, Sweden, October 1-3, 2002 (pp. 847-852). Linköping, Sweden: Linköpings Universitet.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-9405b9b3-341c-41b2-a4e5-6c07171babfe
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