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Diagnostyka właściwości dynamicznych wysięgnika zrzutowego koparki kołowej oraz jego przebudowa
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Abstrakty
The paper focuses on an investigation into the possible causes of the bad dynamic performance of bucket wheel excavator C7OOS (BWE) discharge boom in the Kolubara opencast mine, Serbia. A discharge boom load carrying structure model was produced and its static and dynamic calculations were made by the finite element method (FEM). The model was then validated by the experimental method – vibration analysis. The set goals were achieved by the FEM result analysis, which were further confirmed in the experiment. The causes for discharge boom weak performance were established. The main operation problems were found in the inadequate design of the discharge boom tie(s) and the subsequent installation of a steering cabin. Possible discharge boom reconstructions were considered with a view to improving its operation performance. The selection of the reconstruction approach was limited by the technical and financial resources available to the machine users. After the completed reconstruction, the discharge boom improved operation performance was demonstrated in practice.
W artykule badano możliwe przyczyny złych własności dynamicznych wysięgnika zrzutowego koparki kołowej C7OOS (BWE) pracującej w kopalni odkrywkowej Kolubara w Serbii. Do stworzenia modelu konstrukcji nośnej wysięgnika zrzutowego oraz przeprowadzenia obliczeń statycznych i dynamicznych wykorzystano metodę elementów skończonych (MES). Model został następnie zweryfikowany przy użyciu metody eksperymentalnej – analizy drgań. Wyznaczone cele osiągnięto poprzez analizę wyników MES, które zostały następnie zweryfikowane w badaniach doświadczalnych. Ustalono przyczyny słabego działania wysięgnika. Głównymi problemami eksploatacyjnymi okazały się być nieodpowiednia konstrukcja cięgien wysięgnika oraz montaż kabiny kierowcy. Aby poprawić charakterystyki pracy wysięgnika, rozważono możliwe opcje jego przebudowy. Wybór metody przebudowy ograniczały zasoby techniczne i finansowe użytkownika maszyny. Przebudowa dała poprawę charakterystyk pracy wysięgnika, co wykazano w praktyce.
Czasopismo
Rocznik
Tom
Strony
188--197
Opis fizyczny
Bibliogr. 19 poz., rys., tab.
Twórcy
autor
- lnnovation Center University of Belgrade Faculty of Mechanical Engineering KraljiceMarije 16,11120 Belgrade 35, Serbia
autor
- Department of Strength of Constructions University of Belgrade Faculty of Mechanical Engineering KraljiceMarije 16, 11120 Belgrade 35, Serbia
autor
- Department of Mining Machinery University of Belgrade Faculty of Mining and Geology Đušina 7, 11120 Belgrade 35, Serbia
autor
- Department of Mining Machinery University of Belgrade Faculty of Mining and Geology Đušina 7, 11120 Belgrade 35, Serbia
autor
- Industrial Engineering Department University of Belgrade Faculty of Mechanical Engineering KraljiceMarije 16, 11120 Belgrade 35, Serbia
Bibliografia
- 1. Araujo LS, De Almeida LH, Batista EM. Analysis of a Bucketwheel Stacker Reclaimer Structural Failure, Proceedings of the conference Materials science & technology, Charles R. Morin Memorial symposium on failure analysis and prevention, 2009, Pittsburg, Proceedings on CD, http://www.matscitech.org.
- 2. Arsić M, Bošnjak S, Zrnić N, Sedmak A, and Gnjatović N. Bucket wheel failure caused by residual stresses in welded joints. Engineering Failure Analysis 2011; 18: 700-712.
- 3. Bošnjak SM, Arsić MA, Zrnić NĐ, Rakin MP, Pantelić MP. Bucket wheel excavator: Integrity assessment of the bucket wheel boom tie-rod welded joint. Engineering Failure Analysis 2011; 18: 212-222.
- 4. Bošnjak SM, Zrnić ND. Dynamics, failures, redesigning and enviromentally friendly technologies in surface mining systems. Archives of Civil and Mechanical Engineering 2012; 12: 348-359.
- 5. DIN 22261-1 and DIN 22261-2, Excavators, spreaders and auxiliary equipment in opencast lignite mines. Part 1: construction, commissioning and monitoring, Part 2: calculation principles, Berlin: German Institute for Standardization, 1998.
- 6. Ghosal S, Misra D, Saha TK, Chakravorty D, and Chaudhuri B. Failure Analysis of Stacker-cum-Reclaimer in Ore Handling Plant. J Fail. Anal. And Preven.2008; 8: 564-571.
- 7. Gottvald J. Analysis of vibrations of bucket wheel excavators Schrs1320 during mining process. FME Transactions 2012; 40: 165-170.
- 8. Jovančić PD, Ignjatović D, Tanasijević M, Maneski T. Load-bearing steel structure diagnostics on bucket wheel excavator, for the purpose of failure prevention. Engineering Failure Analysis 2011; 18: 1203-1211.
- 9. Maneski T. Monography computer modelling and structures calculation (in Serbian), 1st ed., Belgrade: Faculty of Mechanical Engineering, 1998.
- 10. Maneski T, Ignjatović D. Repair and reconstruction of bucket wheel excavators. Structural Integrity and Life 2004; 1: 9-28.
- 11. Maneski T, Ignjatović D. Structural performance diagnostics. Structural Integrity and Life 2004; 1: 3-7.
- 12. Markowski T, Mucha J, Witkowski W. FEM analysis of clinching joint machine’s C-frame rigidity. Eksploatacja i Niezawodnosc –Maintenance and Reliability 2013; 15 (1): 51-57.
- 13. Rusinski E, Czmochowski J, and Moczko P. Failure reason investigations of dumping conveyor breakdown. J. of Achievements in Materials and Manufacturing Engineering 2007; 23: 75-78.
- 14. Rusinski E, Czmochowski J, Moczko P. Investigations of causes of dumping conveyor breakdown. J. of Achievements in Materials and Manufacturing Engineering 2007; 24: 267-274.
- 15. Rusinski E, Czmochowski J, Pietrusiak D. Problems of steel construction modal models identification. Eksploatacja i Niezawodnosc-Maintenance and Reliability 2012; 14 (1): 54-61.
- 16. Rusinski E, Czmochowski J, Iluk A, Kowalczyk M. An analysis of the causes of a BWE counterweight boom support fracture. Engineering Failure Analysis2010; 17: 179-191.
- 17. Rusinski E, Dragan S, Moczko P, Pietrusiak D. Implementation of experimental method of determining modal characteristics of surf face mining machinery in the modernization of the excavating unit. Archives of Civil and Mechanical Engineering 2012; 12 (4): 471-476.
- 18. Rusinski E, Moczko P, Czmochowski J. Numerical and experimental analysis of a mine’s loader boom crack. Automation in Construction 2008; 17: 271-277.
- 19. Rusinski E, Moczko P, Kaczynski. Structural modifications of excavator’s bucket wheel by the use of numerical methods. Solid State phenomena 2010; 165: 330-335.0
Uwagi
EN
This work is partially supported by the Ministry of Education and Science of Serbia grants nos. TR35040, TR35030 and E!6761.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-9306a16c-dbed-48b0-8192-9729a1bfa350