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Soldering aluminium to copper with the use of interlayers deposited by cold spraying

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Języki publikacji
EN
Abstrakty
EN
The article presents the application of interlayers deposited by Low Pressure Cold Spraying (LPCS) in the soldering process. The problems concerning soft soldering of aluminium and copper were indicated and a solution with the use of metallic and composite interlayers was proposed. Wettability and spreadability tests with selected solders were performed to evaluate a solderability of various aluminium and copper LPCS coatings. Light and scanning microscopes were used to analyze solder dissimilar Al–Cu joints with previously deposited LPCS interlayer. What is more mechanical properties of the joints, e.g. microhardness and shear strength, were examined. Strength of the soldered Al–Cu joints with the LCPS interlayer highly depend on shape of powder used in spraying process. The joints with the interlayer sprayed with dendritic copper powder have low strength of about 20 MPa. However, the strength of soldered joints with the LPCS interlayer of spherical copper powder is significantly higher and amounts to 36.7 MPa.
Rocznik
Strony
835--844
Opis fizyczny
Bibliogr. 24 poz., rys., tab.
Twórcy
autor
  • Wrocław University of Technology, Wyb. Wyspiańskiego 27, 50371 Wrocław, Poland
autor
  • Wrocław University of Technology, Wyb. Wyspiańskiego 27, 50371 Wrocław, Poland
  • Wrocław University of Technology, Wyb. Wyspiańskiego 27, 50371 Wrocław, Poland
  • Wrocław University of Technology, Wyb. Wyspiańskiego 27, 50371 Wrocław, Poland
autor
  • Wrocław University of Technology, Wyb. Wyspiańskiego 27, 50371 Wrocław, Poland
Bibliografia
  • [1] H.M. Howard, Solders and Soldering, McGraw Hill Professional, 2001. p. 519.
  • [2] A. Rahn, The Basics of Soldering, Wiley, 1993. p. 369.
  • [3] M. Pecht, Soldering Processes and Equipment, John Wiley & Sons, 1993. p. 296.
  • [4] Z. Mirski, T. Wojdat, M. Stachowicz, Soldering of aluminium with copper and steel using intermediate layer Zn–Ni, Archives of Civil and Mechanical Engineering 15 (4) (2015) 903–910.
  • [5] T.B. Massalski, Binary alloys phase diagrams, ASM International 1 (1992).
  • [6] L. Pawłowski, The Science and Engineering of Thermal Spray Coatings, John Wiley & Sons Ltd, New York, 2008.
  • [7] J. Davis, Handbook of Thermal Spray Technology, ASM International, United States of America, 2004.
  • [8] F. Gärtner, T. Stoltenhoff, J. Voyer, H. Kreye, S. Riekehr, M. Kocak, Mechanical properties of cold-sprayed and thermally sprayed copper coatings, Surface and Coatings Technology 200 (2006) 770–782.
  • [9] V.K. Champagne, The Cold Spray Materials Deposition Process – Fundamentals and Applications, Woodhead Publishing Limited, Cambridge, 2007.
  • [10] R.G. Maev, V. Leshchynsky, Introduction to Low Pressure Gas Dynamic Spray, Wiley-VCH Verlag GmbH & Co, KGaA, Weinheim, 2008.
  • [11] H. Koivuluoto, P. Vuoristo, Effect of powder type and composition on structure and mechanical properties of Cu + Al2O3 coatings prepared by using low-pressure cold spray process, Journal of Thermal Spray Technology 19 (5) (2010) 1081–1092.
  • [12] H. Assadi, F. Gärtner, T. Stoltenhoff, H. Kreye, Bonding mechanism in cold gas spraying, Acta Materialia 51 (2003) 4379–4394.
  • [13] H. Koivuluoto, J. Lagerbom, M. Kylmalahti, P. Yuoristo, Microstructure and mechanical properties of low-pressure cold-sprayed (LPCS) coatings, Journal of Thermal Spray Technology 17 (2008) 721–727.
  • [14] K. Spencer, D.M. Fabijanic, M.-X. Zhang, The use of Al-Al2O3 cold spray coatings to improve the surface properties of magnesium alloys, Surface & Coatings Technology 204 (2009) 336–344.
  • [15] J.F. Li, P.A. Agyakwa, C.M. Johnson, D. Zhang, T. Hussain, D.G. McCartney, Characterization and solderability of cold sprayed Sn–Cu coatings on Al and Cu substrates, Surface and Coating Technology 204 (2010) 1395–1404.
  • [16] B. Wielage, A. Wank, Th. Grund, Thermally sprayed solder/ braze filler alloys for the joining of light metals, in: XII Workshop Plasmatechnik, Ilmenau, September 23–24, 2004.
  • [17] P.C. King, S.H. Zahiri, M. Jahedi, J. Friend, Cold spray electroding of piezoelectric ceramic, Materials Forum 31 (2007) 116–119.
  • [18] Z. Mirski, T. Wojdat, Soldered joints aluminium with cupper, non alloy and alloy steel made of zinc binders, Przegląd Spawalnictwa (4) (2013) 2–8.
  • [19] Z. Mirski, K. Granat, A. Prasałek, The diffusive barriers in copper brazing with austenitic steel by use the Cu–Ag–P (L-Ag15P) filler metal, The Archives Metallurgy and Materials 53 (4) (2008) 1035–1046.
  • [20] B. Wielage, A. Wank, T.H. Grund, Thermally sprayed solder/ braze filler alloys for the joining of light metals, in: The XII Workshop Plasmatechnik, Ilmenau, 23–24 September, 2004.
  • [21] Ch.-J. Li, W.-Y. Li, H. Liao, Examination of the critical velocity for deposition of particles in cold spraying, Journal of Thermal Spray Technology 15 (2) (2006) 212–222.
  • [22] Ch.-J. Li, H.-T. Wang, Q. Zhang, G.-J. Yang, W.-Y. Li, H. Liao, Influence of spray materials and their surface oxidation on the critical velocity in cold spraying, Journal of Thermal Spray Technology 19 (1–2) (2010) 95–101.
  • [23] H. Assadi, T. Schmidt, H. Richter, J.-O. Kliemann, K. Binder, F. Gärtner, T. Klassen, H. Kreye, On parameter selection in cold spraying, Journal of Thermal Spray Technology 20 (6) (2011) 1161–1176.
  • [24] K.J. Hodder, H. Izadi, A.G. Mcdonald, A.P. Gerlich, Fabrication of aluminum–alumina metal matrix composites via cold gas dynamic spraying at low pressure followed by friction stir processing, Materials Science & Engineering A 556 (2012) 114–121.
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-91b2db30-5f58-43c0-9b67-05e2ae910bfa
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