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Tytuł artykułu

Analysis of the effect of wire electric dischage machining process parameters on the formation of high speed steel form tool

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Języki publikacji
EN
Abstrakty
EN
The use of form tools is growing in industry, owing to their inherent advantage of improving productivity. However, the accurate formation of form tool profile is a really tedious task. In this research work, wire electric discharge machining (WEDM) process has been used for the generation of a form tool. Pulse on-time, pulse off-time, servo voltage, wire tension, flushing pressure have been considered as input parameters, whereas tool geometry (clearance angle, included angle), surface roughness and material removal rate are the selected responses. Response surface methodology (RSM) (Box Bhenken experimental design) technique has been used for design of experiments. Analysis of Variance (ANOVA) has shown that pulse on-time and pulse off-time are the two influential control factors for material removal rate (MRR), surface roughness (Ra), clearance angle and included angle. Contour plot analysis has been performed to find out the optimal ranges of the most influential control factors for each response characteristics.
Twórcy
  • University of Engineering and Technology Lahore, Department of Industrial and Manufacturing Engineering, 54000 Lahore, Pakistan
  • University of Engineering and Technology Lahore, Department of Industrial and Manufacturing Engineering, 54000 Lahore, Pakistan
  • University of Engineering and Technology Taxila, Department of Industrial Engineering, 47080 Taxila, Pakistan
  • University of Engineering and Technology Taxila, Department of Industrial Engineering, 47080 Taxila, Pakistan
  • University of Engineering and Technology Taxila, Department of Industrial Engineering, 47080 Taxila, Pakistan
Bibliografia
  • 1. Bobbili, R., Madhu, V., & Gogia, A. Effect of wire- EDM machining parameters on surface roughness and material removal rate of high strength armor steel. Materials and Manufacturing Processes, 28(4), 2013, 364–368.
  • 2. Bobbili, R., Madhu, V., & Gogia, A. Modelling and analysis of material removal rate and surface roughness in wire-cut EDM of armour materials. Engineering Science and Technology, an International Journal, 18(4), 2015a, 664–668.
  • 3. Bobbili, R., Madhu, V., & Gogia, A. Multi response optimization of wire-EDM process parameters of ballistic grade aluminium alloy. Engineering Science and Technology, an International Journal, 18(4), 2015b, 720–726.
  • 4. Dabade, U., & Karidkar, S. Analysis of response variables in WEDM of Inconel 718 using Taguchi technique. Procedia CIRP, 41, 2016, 886–891.
  • 5. Dhobe, M., Chopde, I., & Gogte, C. Optimization of wire electro discharge machining parameters for improving surface finish of cryo-treated tool steel using DOE. Materials and Manufacturing Processes, 29(11–12), 2014, 1381–1386.
  • 6. Ikram, A., Mufti, N.A., Saleem, M.Q., & Khan, A.R. Parametric optimization for surface roughness, kerf and MRR in wire electrical discharge machining (WEDM) using Taguchi design of experiment. Journal of Mechanical Science and Technology, 27(7), 2013, 2133–2141.
  • 7. Khan N.Z., Khan Z.A., Siddiquee A.N., & Chanda A.K. Investigations on the effect of wire EDM process parameters on surface integrity of HSLA: A multi-performance characteristics optimization. Production & Manufacturing Research, 2(1), 2014, 501–518.
  • 8. Kumar, A., Panchal, J., & Garg, D. Experimental investigation of effects of cutting parameter on MRR for EN-42 on WEDM using Taguchi Method, 2017.
  • 9. Kumar, K., & Agarwal, S.. Multi-objective parametric optimization on machining with wire electric discharge machining. The International Journal of Advanced Manufacturing Technology, 62(5–8), 2012, 617–633.
  • 10. Kumar, V., Yadav, A. K., & Singh, I. A review on current research trends in wire-electrical discharge machining (WEDM).
  • 11. Kuruvila, N. Parametric influence and optimization of wire EDM of hot die steel. Machining Science and Technology, 15(1), 2011, 47–75.
  • 12. Lin, K.-W., Wang, C.-C., & Chen, J.-H. Application of integrated robust designation methodology in multi-objective optimization. Journal of Information and Optimization Sciences, 33(4–5), 2012, 527–551.
  • 13. Mandal, A., Dixit, A. R., Das, A. K., & Mandal, N. Modeling and Optimization of Machining Nimonic C-263 Superalloy using Multicut Strategy in WEDM. Materials and Manufacturing Processes, 31(7), 2016, 860–868.
  • 14. Pramanik, A., Basak, A., Islam, M. N., & Littlefair, G. Electrical discharge machining of 6061 alu-minium alloy. Transactions of Nonferrous Metals Society of China, 25(9), 2015, 2866–2874.
  • 15. Rajendran, S., Sakthivel, M., & Dharamalingam, S. An Investigation of the Effect of Surface Integrity and Layer Thickness Using T90Mn2W50Cr45 Tool Steel. Materials and Manufacturing Processes, 30(2), 2015, 199–203.
  • 16. Selvam, M.P., & Kumar, P.R. Optimization Kerf Width and Surface Roughness in Wirecut Electrical Discharge Machining Using Brass Wire. Mechanics and Mechanical Engineering, 21(1), 2017, 37–55.
  • 17. Shivade, A. S., & Shinde, V. D. Multi-objective optimization in WEDM of D3 tool steel using integrated approach of Taguchi method & Grey relational analysis. Journal of Industrial Engineering International, 10(4), 2014, 149–162.
  • 18. Singh, H., & Garg, R. Effects of process parameters on material removal rate in WEDM. Journal of Achievements in Materials and Manufacturing Engineering, 32(1), 2009, 70–74.
  • 19. Singh, V., & Pradhan, S. Optimization of WEDM parameters using Taguchi technique and response surface methodology in machining of AISI D2 steel. Procedia Engineering, 97, 2014, 1597–1608.
  • 20. Sitek, W. Methodology of high-speed steels design using the artificial intelligence tools. Journal of Achievements in Materials and Manufacturing Engineering, 39(2), 2010, 115–160.
  • 21. Tilekar, S., Das, S.S., & Patowari, P. Process parameter optimization of wire EDM on Aluminum and mild steel by using taguchi method. Procedia Materials Science, 5, 2014, 2577–2584.
  • 22. Yang, R.T., Tzeng, C.J., Yang, Y.K., & Hsieh, M.H. Optimization of wire electrical discharge machining process parameters for cutting tungsten. The International Journal of Advanced Manufacturing Technology, 60(1–4), 2012, 135–147.
  • 23. Yeh, C.-C., Wu, K.-L., Lee, J.-W., & Yan, B.-H. Processing Characteristics Using Phosphorous Dielectric on Wire Electrical Discharge Machining of Polycrystalline Silicon. Materials and Manufacturing Processes, 29(2), 2014, 146–152.
  • 24. Zhang, G., Zhang, Z., Guo, J., Ming, W., Li, M., & Huang, Y. Modeling and optimization of medium-speed WEDM process parameters for machining SKD11. Materials and Manufacturing Processes, 28(10), 2013, 1124–1132.
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-916fc798-c8e9-406a-9813-e7791d9af638
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