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Numerical and experimental analysis of the forging of a bimetallic crosshead

Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The automobile sector has been making increasing efforts to reduce the weight of automobiles, aiming at mitigating pollutant gas emissions. The use of innovative concepts, such as bimetallic components, has become attractive because it makes it possible to increase the strength-to-weight ratio of the components. In this study, the hot forging of a bimetallic crosshead is investigated. In the process, a billet with a cylindrical core of the magnesium alloy AZ61 is enclosed with a hollow cylinder of the aluminum alloy AA 6351 and forged at 400°C. The objective is to reconcile the low density of Mg alloys with the high corrosion resistance of Al alloys. In parallel, a finite element analysis of the process was carried out.
Rocznik
Strony
37--47
Opis fizyczny
Bibliogr. 27 poz., rys., tab., wykr.
Twórcy
  • Metal Forming Innovation Center (CBCM), Universidade Federal do Rio Grande do Sul (UFRGS), Porto Alegre, Brazil
  • Metal Forming Innovation Center (CBCM), Universidade Federal do Rio Grande do Sul (UFRGS), Porto Alegre, Brazil
  • Institut für Umformtechnik (IFU), Holzgartenstraße, University of Stuttgart, Stuttgart, Germany
  • Metal Forming Innovation Center (CBCM), Universidade Federal do Rio Grande do Sul (UFRGS), Porto Alegre, Brazil
Bibliografia
  • 1. Bigaj M., Boczkal S., Żelechowski J., Gawlik M., Mitka M.: Heat treated AZ61 magnesium alloy obtained by direct extrusion and continuous rotary extrusion process. Arch. Metall. Mater. 2016, 61, 1, 405–410.
  • 2. Kumar, P., Ghosh, S. K., Barma, J. D., Saravanan, S., Kumar, J.: The joining of magnesium and aluminium alloys by inclined arrangement of explosive welding. Mater. Today Proc. 2023, 76, 536-541.
  • 3. Förster W., Binotsch, C., Awiszus, B.: Process Chain for the Production of a Bimetal Component from Mg with a Complete Al Cladding. Metals. 2018, 8(2), 97.
  • 4. Osakada, K., Limb, M., Mellor, P.B.: Hydrostatic extrusion of composite rods with hard cores. Int. J. Mech. Sci. 1973, 15, 291–307.
  • 5. Story, J.M., Avitzur, B., Hahn, W.C.: The effect of receiver pressure on the observed flow pattern in the hydrostatic extrusion of bimetal rods. ASME J. Eng. Ind. 1976, 98, 909–913.
  • 6. Avitzur, B., Wu, R., Talbert, S., Chou, Y.T.: An analytical approach to the problem of core fracture during extrusion of bimetal rods. ASME J. Eng. Ind. 1985, 107, 247–253.
  • 7. Kleiner, M., Schomäcker, M., Schikorra, M., Klaus, A.: Manufacture of extruded and continuously reinforced aluminum profiles for ultra-lightweight constructions. Mater. Werkst. 2004, 35, 431–439.
  • 8. Jang, D.H., Hwang, B.B.: Deformation Analysis of Co-Extrusion Process of Aluminum Alloy and Copper Alloy. Key Eng. Mater. 2007, 340, 645–648.
  • 9. Wang W., Politis N., Wang Y., Zhou X., Balint D., Jiang J.: Solid-state hot forge bonding of aluminium-steel bimetallic gears: Deformation mechanisms, microstructure and mechanical properties. Int. J. Mach. Tools Manuf. 2022, 180, 103930.
  • 10. Politis D.J., Lin J., Dean T.A.: Investigation of Material Flow in Forging Bi-metal Components. Steel Res. Inter. 2012, 231-234.
  • 11. Engelhardt, M., Grittner, N., Haverkamp, H., Reimche, W., Bormann, D., Bach, F.-W.: Extrusion of hybrid sheet metals. J. Mater. Process. Technol. 2012, 212, 1030–1038.
  • 12. Mondal M., Basak S., Das H., Hong S-T., Choi H., Park J-W, Han H.N.: Manufacturing of magnesium/aluminum bimetallic ring components by friction stir assisted simultaneous forging and solid-state joining. Int. J. Precis. Eng. Manuf. - Green Technol. 2021, 8, 1429–1438.
  • 13. Szota P., Mroz S., Gontarz A., Stefanik A.: Theoretical and Experimental Analysis of Mg/Al Bimetallic Handle Forging Process. Arch. Metall. Mater. 2019, 64.
  • 14. Feuerhack, A., Binotsch, C., Awiszus, A.: Formability of hybrid aluminum-magnesium compounds. Key Eng. Mater. 2013, 554, 21–28.
  • 15. Barati F., Barat E.: Determining of Flow Curve of Magnesium AZ61 Alloy Using Ring Test. Int. J. Mech. Prod.Eng. 2015, 5(3), 40-43.
  • 16. Negendank M., Mueller S., Reimers W.: Coextrusion of Mg–Al macro composites. J. Mater. Process. Technol. 2012, 212, 1954–1962.
  • 17. Priel E., Ungarish Z., Navi N.U.: Co-extrusion of a Mg/Al composite billet: A computational study validated by experiments. J. Mater. Process. Technol. 2016, 236, 103–113.
  • 18. Paramsothy M., Srikanth N., Gupta M.: Solidification processed Mg/Al bimetal macrocomposite: Microstructure and mechanical properties. J. Alloys Compd. 2008, 461, 200–208.
  • 19. Kong T.F., Chan L.C., Lee T.C.: Experimental Study of Effects of Process Parameters in Forge-Welding Bimetallic Materials: AISI 316L Stainless Steel and 6063 Aluminium Alloy. Strain. 45, 4, 2009.
  • 20. Skubisz P., Sinczak J., Bednarek S.: Forgeability of Mg–Al–Zn magnesium alloys in hot and warm closed die forging. J. Mater. Process. Technol. 177, 2006, 210–213.
  • 21. Bajor T., Krakowiak M., Szota P.: Numerical Analysis of AZ61 Magnesium Alloy Extrusion Process by Modified Equal Channel Angular Extrusion (Ecae) Method, Metalurgija 53(4), 485-488, 2014.
  • 22. Bressan J.D., Martins M.M., Button S.T.: Aluminium Extrusion Analysis By The Finite Volume Method, XII International Conference on Computational Plasticity. Fundamentals and Applications (COMPLAS 2013), Barcelona, 3-5 September, 2013.
  • 23. Feuerhack A., Binotsch C., Awiszus B., Wolff A., Brämer C., Stockmann M.: Materialeigenschaften und Formänderungsvermögen von stranggepressten Al-Mg-Verbunden in Abhängigkeit der Temperatur. Materwiss Werksttech. 43, 2012, 601-608.
  • 24. Politis D.J., Lin J., Dean T.A., Balint D.S.: An investigation into the forging of Bi-metal gears, J. Mater. Proc. Technol. 2014, 214, 2248-2260.
  • 25. Kittner K.: Integrativer Modellansatz bei der Co-Extrusion von Aluminium-Magnesium Verbunden, PhD thesis, TU Chemnitz, Germany, 2012.
  • 26. Hu C., Wang K., Liu Q.: Study on a new technological scheme for cold forging of spur gears. J. Mater. Proc. Technol. 2007, 187, 600–603.
  • 27. Osakada K., Wang X., Hanami S.: Precision forging of spline by flashless die forging with axially driven die. CIRP Ann. - Manuf. Technol. 1997, 46(1), 209–212.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-912c0678-3709-42e3-b410-b12628c33bb2
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