Numerical Modelling and Application Potential of the Cold Spray Method

Piwowarczyk, T.; Małachowska, A.; Winnicki, M.

Artykuł - szczegóły

Tytuł artykułu

Numerical Modelling and Application Potential of the Cold Spray Method

Autorzy

Piwowarczyk T. , Małachowska A. , Winnicki M.

Wybrane pełne teksty z tego czasopisma

Identyfikatory

Warianty tytułu

Modelowanie numeryczne oraz potencjał aplikacyjny natryskiwania metodą Cold Spray

Konferencja

56. Konferencja Spawalnicza "Spawalnictwo - zawsze można więcej", Sosnowiec, 14-15.10.2014

Języki publikacji

Abstrakty

The article presents the theoretical and practical aspects of the Cold Spray method numerical modelling,indicates the main numerical analysis research areas (particle speed modelling and particle deformation modelling),determines the major parameters considered during simulation, demonstrates analysis-based correlations as well as presents recommended software, modelling examples and their major problems, modelling result verification methods and their practical usability. The article also evaluates the usability of numerical analyses by demonstrating the application potential of Cold Spray method.

Przedstawiono aspekty teoretyczne i praktyczne modelowania numerycznego natryskiwania metodą Cold Spray. Wskazano główne obszary badawcze analiz numerycznych: modelowanie prędkości cząstek oraz modelowanie odkształcenia cząstki. Określono główne parametry rozważane podczas symulacji oraz wykazano na jakich zależnościach bazują analizy. Przedstawiono zalecane oprogramowanie, przykłady modelowania i wskazano na ich główne problemy. Zaprezentowano metody weryfikujące wyniki modelowania i oceniono ich przydatność w praktyce. Na koniec uzasadniono przydatność analiz numerycznych wykazując potencjał aplikacyjny metody Cold Spray.

Słowa kluczowe

Cold Spray method numerical analysis

metoda Cold Spray analiza numeryczna

Wydawca

Sieć Badawcza Łukasiewicz - Górnośląski Instytut Technologiczny

Czasopismo

Biuletyn Instytutu Spawalnictwa w Gliwicach

Rocznik

2014

Tom

Vol. 58, No. 5

Strony

173--179

Opis fizyczny

Bibliogr. 39 poz., rys., tabl.

Twórcy

autor

Piwowarczyk T.

Wrocław University of Technology; Division of Materials Science, Welding and Strength of Materials

autor

Małachowska A.

Wrocław University of Technology; Division of Materials Science, Welding and Strength of Materials

autor

Winnicki M.

Wrocław University of Technology; Division of Materials Science, Welding and Strength of Materials

Bibliografia

1. Champagne V.K.: The Cold Spray materials deposition process: fundamentals and applications. Woodhead Publishing Ltd., Cambridge, England, 2007, p. 362.
2. Van Steenkiste T., Smith J.R.: Evaluation of coatings produced via kinetic and Cold Spray processes. Journal of Thermal Spray Technology, vol. 13, 2004, pp. 274-282.
3. Li W., Li C.: Optimal design of a novel cold spray gun nozzle at a limited space. Journal of Thermal Spray Technology, 2005, pp. 391-396.
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5. Dykhuizen R.C., Smith M.F.: Gas dynamic principles of Cold Spray. Journal of Thermal Spray Technology, 1998, pp. 205-212.
6. Katanoda H., Fukuhara M., Iino N.: Numerical study of combination parameters for particle impact velocity and temperature in Cold Spray. Journal of Thermal Spray Technology, 2007, pp. 627-633.
7. Han T., Zhao Z., Gillispie B. A., Smith J. R.: Effects of spray conditions on coating formation by the kinetic spray process. Journal of Thermal Spray Technology, 2005, pp. 373-383.
8. Sakaki K., Shimizu Y.: Effect of the increase in the entrance convergent section length of the gun nozzle on the high-velocity. Journal of Thermal Spray Technology, 2001, pp.487-496.
9. Li W.-Y., Liao H., Douchy G., Coddet C.: Optimal design of a Cold Spray nozzle by numerical analysis of particle velocity and experimental validation with 316L stainless steel powder. Elsevier, 2007, pp. 2129-2137.
10. Kosarev V.F., Klinkov S.V., Alkhimov A.P., Papyrin A.: On some aspects of gas dynamics of the Cold Spray process. Journal of Thermal Spray Technology, 2003, pp. 265-281.
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16. Advertising materials of Tecnar, http://tecnar.com/, 01.04.2014.
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19. Vattulainen J., Hämäläinen E., Hernberg R., Vuoristo P., Mäntylä T.: Novel method for in-flight particle temperature and velocity measurements in plasma spraying using a single CCD camera. Journal of Thermal Spray Technology, 2001, no. 1, pp. 94-104.
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21. Klinkov S. V., Kosarev V. F., Rein M.: Cold spray deposition: Significance of particle impact phenomena. Aerospace Science and Technology, 2005, vol. 9, pp. 582-591.
22. Klinkov S.V., Kosarev V.F.: Measurements of Cold Spray deposition efficiency. Journal of Thermal Spray Technology, 2006, no. 3, vol. 15, pp. 364-371.
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24. Dodd B., Bai Y.: Adiabatic shear localization frontiers and advances. Elsevier, London, 2012.
25. Schmidt T., Assadi H., Gärtner F., Richter H., Stoltenhoff T., Kreye H., Klassen T.: From particle acceleration to impact and bonding in cold spraying. Journal of Thermal Spray Technology, 2009, no. 5-6, vol. 18, pp. 794-808
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28. ABAQU/Explicit ABAQUS/Explicit 6.6 User Manual, Hibbitt, Karlsson & Soerensen, Pawtucket, Rhode Island, USA, 2006.
29. Yin S., Wang X.-F., Xu B.-P, Li W.-Y.: Examination on the calculation method for modeling the multi-particle impact process in cold spraying. Journal of Thermal Spray Technology, 2010, no. 5, vol. 19, pp. 1032-1041.
30. King P. C., Bae G., Zahiri S. H., Jahedi M., Lee Ch.: An experimental and finite element study of Cold Spray copper impact onto two aluminum substrates. Journal of Thermal Spray Technology, 2010, no. 3, vol. 19, pp. 620-634.
31. Kang K. C., Yoon S. H., Ji Y. G., Lee C.: Oxidation effects on the critical velocity of pure a feedstock deposition in the kinetic spraying process. Thermal Spray 2007: Global Coating Solutions (ASM International), 2007.
32. Schmidt T., Gärtner F., Assadi H., Kreye H.: Development of a generalized parameter window for Cold Spray deposition. Acta Mater, 2006, no. 54, pp. 729-742.
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34. Li W-Y., Zhang C., C.-J. Li, Liao H.: Modeling aspects of high velocity impact of particles in cold spraying by explicit finite element analysis. Journal of Thermal Spray Technology, 2009, no. 5-6, vol. 18, pp. 921-933.
35. Li W.Y., Liao H.L., Li C.J., Li G., Coddet C., Wang X.F.: On high velocity impact of micro-sized metallic particles in cold spraying. Applied Surface Science, 2006, no. 5, vol. 253, pp. 2852-2862.
36. Guetta S., Berger M.H., Borit F., Guipont V., Jeandin M., Boustie M., Ichikawa Y., Sakaguchi K., Ogawa K: Inﬂuence of particle velocity on adhesion of cold-sprayed splats. Journal of Thermal Spray Technology, 2009, no. 3, vol. 18, pp. 331-342.
37. Assadi H., Schmidt T., Richter H., Kliemann J.-O., Binder K., Gärtner F., Klassen T., Kreye H.: On parameter selection in cold spraying. Journal of Thermal Spray Technology, 2009, no. 5-6, vol. 18, pp. 921-933.
38. Klassen T., Gärtner F., Assadi H., List A. Villa Vidalle M., Cinca Luis N., Guilemany J.M.: Optimum parameters for cold spraying. 6RIPT, Limoges, Dec. 12, 2013.
39. Vidaller M. V. List A., Gärtner F., Klassen T., Dosta S., Guilemany J. M.: Ti6Al4V cold gas sprayed coatings: impact morphologies, splat adhesion and correlations to coating microstructures. Proceedings of ITSC conference Busan Republic of Korea, May 13-15, 2013.

Uwagi

Wersja polska artykułu w wydaniu papierowym s. 171--174, 177.

Typ dokumentu

Bibliografia

Identyfikator YADDA

bwmeta1.element.baztech-90cbe481-d210-4aab-ae11-d55737ea688a