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Effect of finishing on the corrosion properties of flame sprayed Ni-5%Al and Ni-5%Al-Al2O3 coatings

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EN
Abstrakty
EN
The Ni-5%Al alloy and Ni-5% Al-Al2O3 composite coatings were obtained by a flame spraying method, “Casto- Dyn DS 8000” torch was used. The coatings onto a substrate made of austenitic stainless steel (X5CrNi18-10) were sprayed. The coatings were subjected to turning, burnishing and grinding. The evaluation of corrosion properties were based on the measurements of direct current (potentiodynamic method) and the alternating current (EIS method). Corrosion tests were performed in a 3.5% sodium chloride solution. On the basis of studies, the effect of finishing type on the corrosion properties of flame sprayed coatings has been demonstrated. The lowest corrosion current density was found for Ni-5%Al coatings after burnishing, icorr value equal to 0.76 μA/cm2, and the charge transfer resistance was 31063 Ω/cm2. The lowest resistance to corrosion of grinded Ni-5%Al-Al2O3 composite coatings was observed. These coatings were characterized by the following parameters of corrosion process: icorr = 14.01 μA/cm2, Rct = 3260 Ω/cm2. Burnishing caused increased corrosion resistance of both coatings. Due to reduced roughness and waviness are obtained reduction of the area of the actual burnished coatings compared to turned coatings. Thus, it is resulting in reduced values of corrosion current density. After finishing treatment, the thermally sprayed Ni-5%Al-15%Al2O3 coatings characterized by lower corrosion resistance compared to the alloy coating. The presence of the reinforcing phase in the coating promotes the increase of the porosity. Burnishing does not cause a significant change in porosity of the coating. The flame sprayed coatings on nickel-based have a tendency to localized corrosion in seawater environment.
Twórcy
  • Gdynia Maritime University, Department of Marine Maintenance Morska Street 81-87, 81-225 Gdynia, Poland tel.:+48 58 6901347, +48 58 6901249, fax: +48 58 6901399
autor
  • Gdynia Maritime University, Department of Marine Maintenance Morska Street 81-87, 81-225 Gdynia, Poland tel.:+48 58 6901347, +48 58 6901249, fax: +48 58 6901399
Bibliografia
  • [1] Axir, M. H, An investigation into roller burnishing, International Journal of Machinę Tools and Manufacture, Vol. 40, pp. 1603-1617, 2000.
  • [2] Łabanowski, J., Ossowska, A., Przybylski W. (red.), Wpływ nagniatania na właściwości stali austentyczno-ferrytycznych typu duplex, Współczesne problemy w technologii obróbki przez nagniatanie, Vol. 2, Wyd. Politechniki Gdańskiej, Gdańsk 2008.
  • [3] Mhaede, M., Influence of surface treatments on surface layer properties, fatigue and corrosion fatigue performance of AA7075 T73, Materials and Design, Vol. 41, pp. 61-66, 2012.
  • [4] Prevey, P. S., Cammett, J., Low cost corrosion damage mitigation and improved fatigue performance of low plasticity burnished 7075-T6, Journal of Materials Engineering and Performance, Vol. 10, pp. 548-55, 2001.
  • [5] Przybylski, W., Zastosowanie obróbki nagniataniem w technologii siłowników hydraulicznych, Postępy Nauki i Techniki, Vol. 6, pp. 196-201, 2011.
  • [6] Przybylski, W., Wiśniewska,- A., Przybylski, W. (red.), Zastosowanie nagniatania w obróbce wykończeniowej części maszyn, Współczesne problemy w technologii obróbki przez nagniatanie, Vol. 2, Wyd. Politechniki Gdańskiej, Gdańsk 2008.
  • [7] Pu, Z., Song, G.-L., Yang, S., Outeiro, J. C, Dillon Jr, O. W., Puleo, D. A., Jawahir, I. S., Grain refined and basal textured surface produced by burnishing for improved corrosion performance of AZ31B Mg alloy, Corrosion Science, Vol. 57, pp. 192-201, 2012.
  • [8] Pu, Z., Yang, S., Song, G. L., Dillon Jr, O. W., Puleo, D. A., Jawahir I.S., Ultrafinegrained surface layer on Mg-Al-Zn alloy produced by cryogenic burnishing for enhanced corrosion resistance, Scripta Materialia, Vol. 65, pp. 520-523, 2011.
  • [9] Starosta, R., Flame spraying "Roto-Teck 80" of Ni-Al and Ni-Al-Al203 coatings surface texture after roller burnishing, Journal of KONES Powertrain and Transport, Vol. 17, pp. 477-484, 2010.
  • [10] Starosta, R., Podstawy wytwarzania i obróbki powłok kompozytowych w procesach regeneracji elementów maszyn i urządzeń eksploatowanych w środowisku wody morskiej, Akademia Morska, Gdynia 2013.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-8f4bc23e-355a-44a8-85a1-e9da3f0cf726
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