Wear resistance of chromium cast iron - research and application

• Autorzy: Studnicki A. , Kilarski J. , Przybył M. , Suchoń J. , Bartocha D.
• Języki publikacji: EN

Abstrakty

EN

Purpose: A short characteristic of wear resistance chromium cast iron has been presented as well as possibilities of this material researches realization in Foundry Department have been discussed. Design/methodology/approach: Main attention was given on research process of crystallization and analysis of chromium cast iron microstructure and its resistance on erosion wears. Separate part of paper was devoted to discuss the bimetallic castings with chromium cast iron layer as well as typical applications of chromium cast iron castings in minig, proccesing, metallurgical and power industry. Findings: The new method of crystallization process research with three testers (DTA-K3) was found in the work. The method makes possible to characterize sensitivity of chromium cast iron on cooling kinetic. Research limitations/implications: DTA-K3 method can be used for research of crystallization proccess of cast materials particularly for abrasion-resisting alloy. Practical implications: Wide scope researches of chromium cast iron in Foundry Department enable extending applications its material in many industries. Originality/value: Value of the paper is the presentation of researches possibilities which undertaken in Foundry Department within the range of wear resistant materials.

Słowa kluczowe

EN

wear resistance; metallic alloys; casting; chromium cast iron; crystallization; application

PL

odporność na zużycie; stopy metali; odlew; żeliwo chromowe; krystalizacja; zastosowanie

• Wydawca: International OCSCO World Press
• Czasopismo: Journal of Achievements in Materials and Manufacturing Engineering
• Rocznik: 2006
• Tom: Vol. 16, nr 1-2
• Strony: 63--73
• Opis fizyczny: Bibliogr 58 poz., rys., tab., wykr.

Twórcy

autor

Studnicki A.

• Division of Foundry, Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Towarowa 7, 44-100 Gliwice, Poland

autor

Kilarski J.

• Division of Foundry, Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Towarowa 7, 44-100 Gliwice, Poland

autor

Przybył M.

• Division of Foundry, Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Towarowa 7, 44-100 Gliwice, Poland

autor

Suchoń J.

• Division of Foundry, Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Towarowa 7, 44-100 Gliwice, Poland

autor

Bartocha D.

• Division of Foundry, Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Towarowa 7, 44-100 Gliwice, Poland

Bibliografia

• [1] W. Sakwa, S. Jura, J. Sakwa: Wear resistance iron alloys. Part I Cast iron. Wyd. ZG STOP, Kraków 1980 (in Polish).
• [2] Cz. Podrzucki: Cast iron. Structure properties and application. T.1 i 2, Wyd. ZG STOP, Kraków 1991 (in Polish).
• [3] A. Gierek: Abrasive wear of metallic work elements. Skrypt Pol. Śl., nr 1752, Gliwice 1993 (in Polish).
• [4] S. Jura i et al.: Modern methods of quality assessment of alloys. PAN-Katowice 1985 (in Polish).
• [5] S. Jura, J. Kilarski, Z. Jura: DTA of high chromium cast iron and his functions of crystallization. Krzepnięcie metali i stopów, nr 19, Wyd. PAN-Katowice, 1994 (in Polish).
• [6] J. Cybo, S. Jura: Functional description isometric structures in quantitative metallography. Wyd. Politechniki Śląskiej Gliwice 1995 (in Polish).
• [7] I. Bitter: A study of erosion phenomena. Part I. Part II. Wear 6, 1963.
• [8] S. Jura, J. Suchoń: Laminar alloys steel – cast iron. Krzepnięcie Metali i Stopów, PAN-Katowice Nr 24, 1995, pp. 67-70 (in Polish).
• [9] J. Suchoń: Application of the chill in order to refinement of structure in the bimetallic casting. Archiwum Odlewnictwa PAN-Katowice Nr 10, rocznik 3, 2003, p. 214-220 (in Polish).
• [10] J. Suchoń: Stereological changes of carbides in thick wall cast iron castings solidified with different speeds. Archiwum Odlewnictwa PAN-Katowice Nr 14, rocznik 4, 2004, pp. 490-495 (in Polish).
• [11] S. Jura, J. Kilarski: Wear resistance of ferrochromium alloy. Z.N. Pol. Śl. Mechanika 48, Gliwice 1973 (in Polish).
• [12] S. Jura, J. Kilarski: Wear resistance of chromium cast iron. ZN Pol.Śl. nr 54, s. 133-139, 1975 (in Polish).
• [13] S. Jura, W. Sakwa, J. Marcinkowska, B. Kusznir: Theoretical base fabrication of alloy layer on cast iron castings. Krzepnięcie Metali i Stopów, Nr 1, pp. 222-229. PAN-Katowice, 1979 (in Polish).
• [14] S. Jura, W. Sakwa, J. Sokołowski, B. Pluta, M. Nosiła: Quantitative characteristic stroke abrasive wear of chromium cast iron. Postępy Technologii Maszyn i Urządzeń, Nr 2, pp. 3-11, 1980 (in Polish).
• [15] S. Jura: Mechanical parameters of materials and energy index of abrasive wear process. Zastosowanie w Energetyce Tworzyw Odpornych na Ścieranie, pp. 10-19. Wyd. STOP - I.O. Gliwice, 1983 (in Polish).
• [16] S. Jura: Crystallization chromium-nickelic wear resistance cast iron. Problem CPBP-02.09. Gliwice, 1987 (in Polish).
• [17] S. Jura, M. Łabęcki, K. Sadowski, A. Cabre: Heat treatment chromium-nickelic cast irons. Materiały Konferencyjne. Przemiany strukturalne w stopach odlewniczych, pp. 59-65. Rzeszów, 1987 (in Polish).
• [18] S. Jura: Abrasive wear single-phase and multiphase alloys. Materiały Konferencyjne. Gospodarka Remontowa Energetyki, Nr 2, pp. 201-209. Bielsko, 1988 (in Polish).
• [19] S. Jura, K. Sadowski, A. Reyes: Structure and properties of chromium-nickelic wear resistance cast iron. Krzepnięcie Metali i Stopów. Materiały Konferencyjne, pp. 169-174. PAN-Katowice, 1988 (in Polish).
• [20] S. Jura, J. Kilarski, A. Studnicki: Choice of cast steel and cast iron on coal pulverizer elements. Konf. Budowa i Eksploatacja Młynów. Rydzyna, 1988 (in Polish).
• [21] S. Jura: Wear resistance alloys and his application in power engineering. Zeszyty Naukowe WSI Opole - Elektryka, 1994, pp. 38, pp. 177-182 (in Polish).
• [22] J. Kilarski, A. Studnicki, S. Jura: Increasing the useful life of NOx low emission air-dust nozzle and swirler, Elektryka z. 49, ZN Pol. Opolskiej, Opole 2000, pp. 235-238 (in Polish).
• [23] S. Jura, M. Przybył, J. Kilarski, A. Studnicki, Suchoń J.: Influence of boron on crystallization and size reduction of chromium cast iron structure. Krzepnięcie Metali i Stopów, Nr 20, pp. 83-90. Wyd. PAN-Katowice 1994.
• [24] A. Studnicki, S. Jura, M. Przybył, K. Sadowski: Stereological changes of carbides phase in chromium cast iron. Krzepnięcie Metali i Stopów, nr 22, pp. 82-88, PAN-Katowice 1995 (in Polish).
• [25] A. Studnicki, S. Jura, J. Kilarski, M. Przybył, J. Suchoń: Influence of structure parameters chromium cast iron on tensile strength and impact resistance. Krzepnięcie Metali i Stopów, nr 24, pp. 1107-112, PAN-Katowice 1995 (in Polish).
• [26] J. Kilarski, S. Jura, M. Przybył, A. Studnicki, J. Suchoń: Influence of boron and vanadium on structure and mechanical properties of chromium cast iron. Krzepnięcie Metali i Stopów, nr 24, pp. 185-190, PAN-Katowice 1995 (in Polish).
• [27] J. Kilarski, S. Jura, A. Studnicki: Influence Ni, Mn and Cu on structure and hardness of chromium cast iron. Krzepnięcie Metali i Stopów, nr 24, pp. 191-194, PAN-Katowice 1995 (in Polish).
• [28] S. Jura, R. Bogucki: Is only hardness decide about abrasive wear. Zeszyty Naukowe WSI Opole-Elektryka, 1996, zeszyt 43, numer 218, pp. 143-147 (in Polish).
• [29] J. Kilarski, S. Jura, A. Studnicki, J. Suchoń: High wear resistance layer and reinforced castings. Zeszyty Naukowe WSI Opole-Elektryka, 1996, zeszyt 43, numer 218, pp. 173-177 (in Polish).
• [30] S. Jura: Principle of choice wear resistance casting materials. Krzepnięcie Metali i Stopów, nr. 34, pp. 9-20, PAN Katowice 1997 (in Polish).
• [31] S. Jura, A. Studnicki: Comparison research abrasive wear iron alloys. Krzepnięcie Metali i Stopów, nr. 34, pp. 41-48, PAN Katowice 1997 (in Polish).
• [32] S. Jura, J. Suchoń: Abrasive wear single-phase and multiphase iron alloys. Krzepnięcie Metali i Stopów, nr. 34, pp. 25-32, PAN Katowice 1997 (in Polish).
• [33] J. Kilarski, A. Studnicki, J. Suchoń, S. Jura: Thermal field in layer alloy technology. Krzepnięcie Metali i Stopów, Katowice 1997, nr. 30, pp. 135-140 (in Polish).
• [34] A. Studnicki, S. Jura: Influence Mo, Ni, V and B on characteristic temperatures of chromium cast iron crystallization. Krzepnięcie Metali i Stopów, nr.31, pp. 197-202, PAN Katowice 1997 (in Polish).
• [35] A. Studnicki, S. Jura: Position of eutectic point in chromium cast iron with alloys additions Ni, Mo, V and B. Krzepnięcie Metali i Stopów, nr. 34, pp. 49-56, PAN Katowice 1997 (in Polish).
• [36] A. Studnicki, S. Jura, J. Kilarski, J. Suchoń: Influence of wall thickness on hardeners chromium cast iron with alloys additions Ni, Mo, V and B. Krzepnięcie Metali i Stopów, nr 34, pp. 57-64, PAN Katowice 1997 (in Polish).
• [37] D. Bartocha, J. Suchoń, S. Jura: Layer alloys. Krzepnięcie Metali i Stopów, nr. 38, pp. 151-156, PAN Katowice 1998 (in Polish).
• [38] J. Kilarski, S. Jura, A. Studnicki, J. Suchoń: Problem of useful life of air-dust nozzle, ZN Pol. Opolskiej, Elektryka, 1998, z. 46, pp. 185-188 (in Polish).
• [39] J. Kilarski, S. Jura, Studnicki A.: Problems of useful life of selection pneumatic conveying elements, Krzepnięcie Metali i Stopów, v. 1, nr 39, pp. 135-140, PAN Katowice 1999 (in Polish).
• [40] A. Studnicki, S.Jura: Identification of characteristic solidification temperatures of chromium cast iron, Krzepnięcie Metali i Stopów, v. 1, nr 40, pp. 189-196, PAN Katowice 1999 (in Polish).
• [41] A. Studnicki, S. Jura: Phase diagrams in solidification range of chromium cast iron with Ni, Mo,V and B additions, Krzepnięcie Metali i Stopów, v. 1, nr 40, pp. 197-206, PAN Katowice 1999 (in Polish).
• [42] M. Przybył, A. Studnicki, S. Jura: Influence of carbon and chromium on amount of carbide phase in chromium cast iron, Krzepnięcie Metali i Stopów, v. 2, nr 44, pp. 305-310, PAN Katowice 2000 (in Polish).
• [43] A. Studnicki, S. Jura: Parameters of eutectic of chromium cast iron with alloys addition Ni, Mo, V and B, Krzepnięcie Metali i Stopów, v. 2, nr 44, pp. 335-340, PAN Katowice 2000 (in Polish).
• [44] A. Studnicki, S. Jura, J. Kilarski: Application of ATD method to phase diagrams of chromium cast iron with Ni, Mo, V and B additives in solidification range, Materials and Mechanical Engineering M2E`2000, pp. 373-378.
• [45] M. Przybył, A. Studnicki, S. Jura: Influence of carbon and chromium and heat treatment on amount of carbide phase in chromium cast iron, Materials, Mechanical & Manufacturing Engineering M3E`2000, pp. 239-244 (in Polish).
• [46] J. Kilarski, A. Studnicki, S. Jura: Hardness, impact strenght and erosion wear of chromium cast iron, Archiwum Odlewnictwa, vol. 1, nr 2/2, 2001 (in Polish),
• [47] J. Kilarski, A. Studnicki, S. Jura: The thermal fatigue of chromium and chromium-nickel cast steel, Archiwum Odlewnictwa, vol. 1, nr 1 (2/2), 2001 (in Polish).
• [48] A. Studnicki, S. Jura: Influence of eutectic point of chromium cast iron on parameters of distribution of carbide size, Archiwum Odlewnictwa, vol. 1, nr 1 (2/2), 2001, pp. 361-368 (in Polish).
• [49] J. Kilarski, A. Studnicki, S. Jura: The test of increasing life and reliability of air-dust nozzle and swirler, ZN Pol. Opolskiej, z. 51 t. II, Nr 280/2002, Opole 2002 (in Polish).
• [50] S. Jura, Z. Jura: Łuki rurociągów transportu pneumatycznego odporne na zużycie, Archiwum Odlewnictwa, vol. 2, nr 6, 2002.
• [51] S. Jura, A. Studnicki, J. Kilarski, Z. Jura: Thermal shrinkage of chromium cast iron, vol. 2, nr 4, 2002 (in Polish).
• [52] A. Studnicki: Investigation of crystallization process of wear resistant cast iron. Archiwum Odlewnictwa, vol. 2, nr 4, 2002 (in Polish).
• [53] A. Studnicki, J. Kilarski, M. Przybył: Macro i microhardness profile on section of casting of chromium cast iron. Archiwum Odlewnictwa, PAN-Katowice, rocznik 4, nr 12, 2004 (in Polish).
• [54] M. Przybył, A. Studnicki: Stereological parameters of carbides of chromium cast iron in as-cast and after austenitizing. Archiwum Odlewnictwa, rocznik 2004, nr 14, 2004 (in Polish).
• [55] A. Studnicki: Experimental modeling of cast cooling in foundry mould. Archiwum Odlewnictwa, rocznik 2004, nr 14, 2004 (in Polish).
• [56] A. Studnicki M., Przybył, J. Kilarski: Casting analysis of chromium cast iron in sand mould – physical modeling of cooling. Archiwum Odlewnictwa, rocznik 2004, nr 14, 2004 (in Polish).
• [57] J. Gawroński, J. Szajnar, Z. Jura, A. Studnicki: Professor S. Jura creator of theory and industry applications of diagnostic and wear of metals and alloys. Archiwum Odlewnictwa, Wydanie Specjalne, rocznik 2004, nr 16, 2004 (in Polish).
• [58] J. Kilarski: The influence of nitrogen on hardness, abrasive wear and structure of chromium cast iron. Archiwum Odlewnictwa, rocznik 2004, nr 14, 2004 (in Polish).