Identyfikatory
Warianty tytułu
Języki publikacji
Abstrakty
The paper shows the results of computer modeling of the polymer injection molding process. The influence of the gating system design on the warpage and volumetric shrinkage of the molded part was investigated. Particular attention was paid to the location of the gate. It has been proven that the selection of the place where the material is brought to the molding cavity has a significant impact on the final shape and quality of the molded part. The degree of compliance of its shape with the assumptions and dimensional accuracy was adopted as the criteria for assessing the quality of the molded part. The specialized software package Autodesk Moldflow Insight was used for numerical calculations. The obtained modeling results were related to the design recommendations of gating systems known from the literature.
Słowa kluczowe
Wydawca
Czasopismo
Rocznik
Tom
Strony
699--703
Opis fizyczny
Bibliogr. 25 poz., fot., rys.
Twórcy
autor
- Czestochowa University of Technology, Faculty of Mechanical Engineering and Computer Science, Al. Armii Krajowej 21, 42-201 Czestochowa, Poland
Bibliografia
- [1] R. Zhenga, P. Kennedy, N. Phan-Thien, X-J. Fan, Thermoviscoelastic simulation of thermally and pressure-induced stresses in injection moulding for the prediction of shrinkage and warpage for fiber-reinforced thermoplastics. J. Non-Newtonian Fluid Mech. 84, 159-190 (1999).
- [2] M.D. Azaman, S.M. Sapuan, S. Sulaiman, E.S. Zainudin, A. Khalina, Shrinkages and warpage in the processability of wood-filled polypropylene composite thin-walled parts formed by injection molding. Materials and Design 52, 1018-1026 (2013).
- [3] A.A. Dzulkipli, M. Azuddin, Study of the effects of injection molding parameter on weld line formation. Procedia Engineering 184, 663-672 (2017).
- [4] J. Sreedharan, A.K. Jeevanantham, Optimization of injection molding process to minimize weld-line and sink-mark defects using Taguchi based Grey relational analysis. Materials Today: Proceedings 5, 12615-12622 (2018).
- [5] Z. Ma, W. Wei, Y. Zu, M. Huang, P. Zhou, X. Shi, C. Liu, A novel and simple method to improve thermal imbalance and sink mark of gate region in injection molding. International Communications in Heat and Mass Transfer 127, 105498 (2021).
- [6] N.G. Rajkumar, M.A. Khan, S. Rajesh, W.F. Faris, Design optimization of office chair star base leg using product lCM and anisotropic material properties from injection moulding simulation. Materials Today: Proceedings 45, 1087-1093 (2021).
- [7] M. Seyednourani, M. Yildiz, H.S. Sas, A two-stage optimization methodology for gate and vent locations and distribution media layout for liquid composite molding process. Composites: Part A 149, 106522 (2021)
- [8] M. Huszar, F. Belblidia, H.M. Davies, C. Arnold, D. Bould, J. Sienz, Sustainable injection moulding: The impact of materials selection and gate location on part warpage and injection pressure. Sustainable Materials and Technologies 5, 1-8 (2015).
- [9] B.J. Henz, R.V. Mohan, D.R. Shires, A hybrid global-local approach for optimization of injection gate locations in liquid composite molding process simulations. Composites: Part A 38, 1932-1946 (2007).
- [10] B.J. Henz, R.V. Mohan, D.R. Shires, A hybrid global-local approach for optimization of injection gate locations in liquid composite molding process simulations. Composites: Part A 38, 1932-1946 (2007).
- [11] S. Kitayama, Y. Yamazaki, M. Takano, S. Aiba, Numerical and experimental investigation of process parameters optimization in plastic injection molding using multi-criteria decision making. Simulation Modelling Practice and Theory 85, 95-105 (2018).
- [12] J. Wang, P. Simacek, S.G. Advani, Use of Centroidal Voronoi Diagram to find optimal gate locations to minimize mold filling time in resin transfer molding. Composites: Part A 87, 243-255 (2016).
- [13] H. Hassan, N. Regnier, G. Defaye, A 3D study on the effect of gate location on the cooling of polymer by injection molding. International Journal of Heat and Fluid Flow 30, 1218-1229 (2009).
- [14] B. Ozcelik, T. Erzurumlu, Comparison of the warpage optimization in the plastic injection molding using ANOVA, neural network model and genetic algorithm. Journal of Materials Processing Technology 171, 437-445 (2006).
- [15] J. Fu, X. Zhang, L. Quan, Y. Ma, Concurrent structural topology and injection gate location optimization for injection molding multi-material parts. Advances in Engineering Software 165, 103088 (2022).
- [16] H. Zhang, F. Fang, M.D. Gilchrist, N. Zhang, Precision replication of micro features using micro injection moulding: Process simulation and validation. Materials and Design 177, 107829 (2019).
- [17] G. Tosello, F.S. Costa, High precision validation of micro injection molding process simulations. Journal of Manufacturing Processes 48, 236-248 (2019) .
- [18] W. Cao, Y. Shen, P. Wang, H. Yang , S. Zhao, C. Shen, Viscoelastic modeling and simulation for polymer melt flow in injection/compression molding. Journal of Non-Newtonian Fluid Mechanics 274, 104186 (2019) .
- [19] B.X. Chai, B. Eisenbart, M. Nikzad, B. Fox, A. Blythe, P. Blanchard, J. Dahl, Simulation-based optimisation for injection configuration design of liquid composite moulding processes: A review. Composites: Part A 149, 106540 (2021),
- [20] H.S. Kim, J.S. Son, Y.T. Im, Gate location design in injection molding of an automobile junction box with integral hinges. Journal of Materials Processing Technology 140, 110-115 (2003).
- [21] J. Sreedharan, A.K. Jeevanantham, Analysis of shrinkages in ABS injection molding parts for automobile applications. Materials Today: Proceedings 5, 12744-12749 (2018).
- [22] J.Y. Chen, J.X. Zhuang, M.S. Huang, Monitoring, prediction and control of injection molding quality based on tiebar elongation. Journal of Manufacturing Processes 46, 159-169 (2019).
- [23] P. Guerrier, G. Tosello, J.H. Hattel, Flow visualization and simulation of the filling process during injection molding. CIRP Journal of Manufacturing Science and Technology 16, 12-20 (2017).
- [24] J.Y. Chen, K.J. Yang, M.S. Huang, Online quality monitoring of molten resin in injection molding. International Journal of Heat and Mass Transfer 122, 681-693 (2018).
- [25] J. Nabiałek, D. Kwiatkowski, Badania symulacyjne i wizualizacyjne przepływu kompozytu polipropylenu z talkiem w procesie przetwórstwa metodą wtryskiwania. Kompozyty 6, 4, 79-82 (2006).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-8e914057-c52b-4516-b6ef-9317c9294e53
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