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An improvement of quality of the rear cover of bearing turbine with the use of selected methods

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The analyses of the nonconformity of products are made in order to achieve the desired level of their quality. This is also the case in the analyzed enterprise located in south-eastern Poland. Due to production character in this enterprise to identify the incompatibilities of products the non-destructive tests are used. In the current approach to quality after identified the nonconformities the cause her arise were determined, it was noted in order to use by statistical analyzes. Unfortunately, no deeper qualitative analyzes were made which could specify the source of its creation. Therefore, it was considered that it is necessary to propose to use (near current actions according to nondestructive tests) the sequence of quality management instruments. In order to improve the quality control actions, the sequence of techniques which complement each other, i.e. non-destructive tests, Ishikawa diagram and 5Why method, was proposed. To demonstrate the effectiveness of the proposed sequence, the rear cover of the bearing turbine was selected as the subject of the analysis. The choice was conditioned by the unit character of production, which till now was discouraged a detailed analysis of sources of nonconformities. After analyzed the product with used the fluorescent method the nonconformities were identified on the rear cover of the bearing turbine, which was the porosity cluster. In order to identify the causes these nonconformities the Ishikawa diagram was drawn up. Next, the selected main causes (i.e. supplier of the product and nonconformities created during the production of the product) were analyzed the 5Why method in order to identify the source cause of the problem. In this case, it was the nonconformity material from the supplier. The proposed sequence, which uses the minimal resources let to show the wide range of information, which should be used to the improvement of quality. The presented the set of activities can be practised in each of the enterprises to analyze quality problems in order to identify the nonconformities and their causes.
Wydawca
Rocznik
Strony
456--463
Opis fizyczny
Bibliogr. 33 poz., rys.
Twórcy
  • Rzeszow University of Technology, The Faculty of Mechanics and Technology, Poland
  • Rzeszow University of Technology, The Faculty of Mechanics and Technology, Poland
Bibliografia
  • 1.Aghadavoudi-Jolfaei, M., Shen, J., Smith, A. et al. 2018. Non-destructive measurement of microstructure and tensile strength in varying thickness commercial DP steel strip using an EM sensor. JOURNAL OF MAGNETISM AND MAGNETIC MATERIALS, 473, 477-483.
  • 2.Ahmad, J., Akula, A., Mulaveesala, R. et al. 2019. Barker-Coded Thermal Wave Imaging for Non-Destructive Testing and Evaluation of Steel Material. IEEE SENSORS JOURNAL, 19, 735-742.
  • 3.Benjamin, S., Marathamuthu, M., Murugaiah, U., 2015. The use of 5-WHYs technique to eliminate OEE's speed loss in a manufacturing firm. JOURNAL OF QUALITY IN MAINTENANCE ENGINEERING, 21, 419.
  • 4.Beskopylny, A., Veremeenko, A., Kadomtseva, E., et al. 2017. Non-destructive test of steel structures by conical indentation. International Conference on Modern Trends in Manufacturing Technologies and Equipment (ICMTMTE), Sevastopol, RUSSIA, SEP 11-15.
  • 5.Bilsel R. U., Lin D. K. J, 2012. Ishikawa Cause and Effect Diagrams Using Capture Recapture Techniques. QUALITY TECHNOLOGY AND QUANTITATIVE MANAGEMENT, 9, 137-152.
  • 6.Braglia, M., Frosolini, M., Gallo, M., 2017. SMED enhanced with 5-Whys Analysis to improve set-upreduction programs: the SWAN approach. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 90, 1845-1855.
  • 7.Chokkalingam, B., Raja, V., Anburaj, J. et al. 2017. Investigation of Shrinkage Defect in Castings by Quantitative Ishikawa Diagram. ARCHIVES OF FOUNDRY ENGINEERING 2017, 17, 174-178.
  • 8.Corbett, D. Tronca, G., 2017. Non-Destructive Testing of Steel Fibre Reinforced Concrete. 9th International Conference on Fibre Reinforced Concretes (FRC), Textile Reinforced Concretes (TRC) and Ultra-High Performance Concretes (UHPC), Prague, CZECH REPUBLIC, SEP 13-16.
  • 9.Enrique, P. D., Jiao, Z., Zhou, N. Y., 2019. Effect of Direct Aging on Heat-Affected Zone and Tensile Properties of Electrospark-Deposited Alloy 718. METALLURGICAL AND MATERIALS TRANSACTIONS A-PHYSICAL METALLURGY AND MATERIALS SCIENCE, 50A, 285-294.
  • 10.Hong, J., Oh, S., Im, E., (2018). Stiffness and Cavity Test of Concrete Face Based on Non-Destructive Elastic Investigation. SUSTAINABILITY, 10.
  • 11.Hristoforou, E., 2018. Advanced Non-Destructive Testing in Steels. METALS, 8.
  • 12.Komarkova, T., Fiala, P., Steinbauer, M., et al. (2018). Testing an Impedance Nondestructive Method to Evaluate Steel-Fiber Concrete Samples, MEASUREMENT SCIENCE REVIEW, 18, 35-40.
  • 13.Kong, Y. S., Yu, J., Park, Y. W. 2019. Creep Life Prediction of Alloy 718 for Automotive Engine Materials. INTERNATIONAL JOURNAL OF AUTOMOTIVE TECHNOLOGY, 19, 1055-1059.
  • 14.Kumar, H., Ahmad, G. N., Singh, N. K., 2019. Activated flux TIG welding of Inconel 718 super alloy in presence of tri-component flux. MATERIALS AND MANUFACTURING PROCESSES, 34, 216-223.
  • 15.Malindzak, D., Pacana, A., Pacaiova, H., 2017. An effective model for the quality of logistics and improvement of environmental protection in a cement plant. Pchem, 96(9), 1958-1962.
  • 16.Markus, S., Fox, C., Kurz, W., et al. 2018. Characterization of steel buildings by means of non-destructive testing methods. JOURNAL OF MATHEMATICS IN INDUSTRY, 8.
  • 17.Monrrabal, G., Ramirez-Barat, B., Bautista, A., et al. 2018. Non-Destructive Electrochemical Testing for Stainless-Steel Components with Complex Geometry Using Innovative Gel Electrolytes, METALS, 8.
  • 18.Pacana A., Bednarova L., Liberko I., et al. 2014. Effect of selected production factors of the stretch film on its extensibility. Przem.Chem., 93(7), 1139-1140.
  • 19.Pacana A., Siwiec D., Bednarova L., (2019). Analysis of the incompatibility of the product with fluorescent method. METABK, 58(3-4), 337-340.
  • 20.Pacana, A., Radon-Cholewa, A., Pacana, J. et al. 2015. The study of stickiness of packaging film by Shainin method. Przem.Chem., 94(8), 1334-1336.
  • 21.Peterka, P., Kresak, J., Vojtko, M., 2018. Experience of the Crane Steel Wire Ropes Non-Destructive Tests. ADVANCES IN SCIENCE AND TECHNOLOGYRESEARCH JOURNAL, 12, 157-163.
  • 22.PN-EN 1369:2013-04. Founding. Magnetic particle testing. PKN, Warszawa
  • 23.PN-EN ISO 9934-1:2017-02. Non-destructive testing. Magnetic particle testing. Part 1: General principles, PKN, Warszawa
  • 24.Rosenkrantz, E., Bottero, A., Komatitsch, D. et al. 2019. A flexible numerical approach for non-destructive ultrasonic testing based on a time-domain spectral-element method: Ultrasonic modeling of Lamb waves in immersed defective structures and of bulk waves in damaged anisotropic materials, NDT & E INTERNATIONAL, 101, 72-86.
  • 25.Salvador CG., Goldfarb N., 2004. Ishikawa cause and effect diagrams: A useful tool in designing economic analyses, VALUE IN HEALTH, 7, 301-302.
  • 26.Sorger, G. L., Oliveira, J. P., Inacio, P. L. et al. 2019. Non-destructive microstructural analysis by electrical conductivity: Comparison with hardness measurements in different materials, JOURNAL OF MATERIALS SCIENCE & TECHNOLOGY, 35, 360-368.
  • 27.Stone, D. J., Alexandrov, B. T., Penso, J. A., 2018. Alloy Composition and Critical Temperatures in Type 410 Steel Welds, WELDING JOURNAL, 97, 286S-300S.
  • 28.Swiderski, W., (2019). Non-destructive testing of CFRP by laser excited thermography. COMPOSITE STRUCTURES, 209, 710-714.
  • 29.Trung K., Pham Van T., 2017. Influence of temperature on mechanical characteristics of 1018 low carbon steel estimated by ultrasonic non-destructive testing method, INDIAN JOURNAL OF PURE & APPLIED PHYSICS, 55, 431-435.
  • 30.Velay-Lizancos, M., Martinez-Lage, I., Azenha, M. et al. 2018. Concrete with fine and coarse recycled aggregates: E-modulus evolution, compressive strength and nondestructive testing at early ages, CONSTRUCTION AND BUILDING MATERIALS, 193, 323-331.
  • 31.Wolniak R., Skotnicka-Zasadzień B., 2011. Metody i narzędzia zarządzania jakością. Teoria i praktyka, Wydawnictwa Politechniki Śląskiej.
  • 32.Zhang, B., Liu, F., Liu, C., et al. 2017. An ultrasonic non-destructive testing method for the measurement of weld width in laser welding of stainless steel. 2nd International Conference on Materials Science, Resource and Environmental Engineering (MSREE), Wuhan, PEOPLES R CHINA, OCT 27-29.
  • 33.Zhong, C., Kittel, J., Gasser, A., et al. 2019. Study of nickel-based super-alloys Inconel 718 and Inconel 625 in high-deposition-rate laser metal deposition, OPTICS AND LASER TECHNOLOGY, 109, 352-360.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-8e2aebee-9059-4801-ad74-800a4a2bc7fe
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