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Promising ways of energy efficiency gain of spindles with fluid flow bearings are offered. New design of journal hybrid flow bearing which contains spherical bearing pockets and adjustable valves with relay control system is offered to improve energy efficiency of spindle units of machine tools. To reduce power losses of fluid bearings at high speed special lubrication based on water with integrated system of corrosion protection is offered. Results of theoretical research of energy consumption of grinding machine tool with a new design of spindle hybrid bearings are presented. Power losses of the spindle unit with both new design and base design of journal bearings are assessed. Effectiveness of new design of spindle hybrid bearings at high operating speeds is shown.
Czasopismo
Rocznik
Tom
Strony
204--209
Opis fizyczny
Bibliogr. 24 poz., rys., wykr.
Twórcy
autor
- Chernihiv National University of Technology, Mechanical Engineering Department, 95 Shevchenko Street, Chernihiv, Ukraine
autor
- Chernihiv National University of Technology, Mechanical Engineering Department, 95 Shevchenko Street, Chernihiv, Ukraine
autor
- Chernihiv National University of Technology, Mechanical Engineering Department, 95 Shevchenko Street, Chernihiv, Ukraine
autor
- *Chernihiv National University of Technology, Mechanical Engineering Department, 95 Shevchenko Street, Chernihiv, Ukraine
Bibliografia
- 1. Badescu V. (2015), Optimal profiles for one dimensional slider bearings under technological constraints, Tribology International, 90, 198-216.
- 2. Cao H, Zhang X., Chen X. (2017), The concept and progress of intelligent spindles: A review, International Journal of Machine Tools and Manufacture, 112, 21-52.
- 3. Chasalevris A., Dohnal F. (2016), Improving stability and operation of turbine rotors using adjustable journal bearings, Tribology International, 104, 369-382.
- 4. Diaz N., Redelsheimer E., Dornfeld D. (2011), Energy Consumption Characterization and Reduction Strategies for Milling Machine Tool Use, Sustainability in Manufacturing. Energy Efficiency in Machine Tools, 263 - 267.
- 5. EC - 7th Framework Programme. Challenge 6: ICT for Mobility, Environmental Sustainability and Energy Efficiency. Deliverable D3.3: “Design for energy efficiency” (2013), Estomad Project.
- 6. Fedorynenko D., Boyko S., Sapon S. (2015), The search of the spatial functions of pressure in adjustable hydrostatic radial bearing, Acta Mechanica et Automatica, 9(1), 23-26.
- 7. Fedorynenko D., Boyko S., Sapon S. (2016), Accuracy of spindle units with hydrostatic bearings, Acta Mechanica et Automatica, 10(2), 117-124.
- 8. Fedorynenko D., Sapon S. (2016), Spindle Hydrostatic Bearings (in Ukrainian), ChNUT.
- 9. Fedorynenko D., Sapon S., Habibulina A. (2014), Adjustable Journal Hybrid Fluid Bearing, Patent of Ukraine No 89288.
- 10. Grossmann K. (2015), Thermo-energetic Design of Machine Tools, Springer International Publishing.
- 11. Huang P., Lee W., Chan C. (2016), Investigation on the position drift of the axis average line of the aerostatic bearing spindle in ultraprecision diamond turning, International Journal of Machine Tools and Manufacture, 108, 44-51.
- 12. Mahner M, Lehn A., Schweizer B. (2016), Thermogas- and thermohydrodynamic simulation of thrust and slider bearings: Convergence and efficiency of different reduction approaches, Tribology International, 93, 539-554.
- 13. Nakao Y., Mimura M., Kobayashi F. (2012), Water energy drive spindle supported by water hydrostatic bearing for ultra-precision machine tool, http://www.researchgate.net/publication/228896125.
- 14. Perovic B. (2012), Hydrostatic guides and bearings: basic principles, calculation and design of hydraulic diagrams (in German), SpringerVerlag Berlin Heidelberg.
- 15. Pfefferkorn F., Lei S., Jeon Y., Haddad G. (2009), A metric for defining the energy efficiency of thermally assisted machining, International Journal of Machine Tools and Manufacture, 49, 357-365.
- 16. Rowe W.B. (2012), Hydrostatic, aerostatic and hybrid bearing design, Butterworth-Heinemann Press.
- 17. Salazara J, Santosa I. (2017), Active tilting-pad journal bearings supporting flexible rotors: Part I – The hybrid lubrication, Tribology International, 107, 94-105.
- 18. Singh V., Venkateswara Rao P., Ghosh S. (2012), Development of specific grinding energy model, International Journal of Machine Tools and Manufacture, 60, 1-13.
- 19. Takabi J., Khonsari M. (2015), On the thermally-induced seizure in bearings: A review, Tribology International, 90, 118-130.
- 20. Tsybulia S., Fedorynenko D., Kostenko I., Buialska N. (2011), Corrosion Protection of Elements of Spindle Hydrostatic Bearing of Machine Tools (in Ukrainian), Materials of the XI International Conference: Efficiency Implementation of Scientific, Resource and Industrial Facilities in Modern Terms, Kyiv.
- 21. Wardle F. (2015), Ultra Precision Bearings, Elsevier.
- 22. Zahedi A., Tawakoli T, Akbari J. (2015), Energy aspects and workpiece surface characteristics in ultrasonic-assisted cylindrical grinding of alumina–zirconia ceramics, International Journal of Machine Tools and Manufacture, 90, 16-28.
- 23. Zuo X., Wang J., Yin Z., Li S. (2013), Comparative performance analysis of conical hydrostatic bearings compensated by variable slot and fixed slot, Tribology International, 66, 83-92.
- 24. http://hyprostatik.de/fileadmin/inhalte/pdfs/hydrostatic_spindles.pdf
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-8e0191a1-af52-49e8-91b3-6ec98630adf1