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Experimental characterization of heat transfer coefficients for hot stamping AA7075 sheets with an air gap

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The heat transfer coefficient (HTC) is critical for hot stamping and in-die quenching. The air gap at interface is a dominant factor affecting the HTC, which is normally resulted from initial tooling clearance and thinning of deformed aluminum sheet. To precisely determine the HTCs under different air gaps, this research performed a comprehensive investigation on determining HTCs between an AA7075 blank and H13 tool steel. Hot stamping experiments were performed with different air gaps enabling HTC values were determined. Using the experimentally calibrated HTC, a finite-element model for hot stamping a door beam was established, which was successfully verified using the experimentation. The good predictions showed the reliability of the HTC values under different air gap conditions.
Rocznik
Strony
429--438
Opis fizyczny
Bibliogr. 24 poz., rys., wykr.
Twórcy
autor
  • School of Engineering and Technology, China University of Geosciences (Beijing), Beijing 100083, China
autor
  • School of Mechanical Engineering, Dalian University of Technology, Dalian 116024, China
autor
  • School of Mechanical Engineering, University of Science and Technology Beijing, Beijing 100083, China
  • Beijing Key Laboratory of Metal Lightweight Forming Manufacturing, Beijing 100083, China
  • School of Mechanical Engineering, University of Science and Technology Beijing, Beijing 100083, China
Bibliografia
  • [1] Mohamed MS, Foster AD, Lin J, Balint DS, Dean TA. Investigation of deformation and failure features in hot stamping of AA6082: experimentation and modelling. Int J Mach Tools Manuf. 2012;53(1):27–38.
  • [2] El Fakir O, Wang L, Balint D, Dear JP, Lin J, et al. Numerical study of the solution heat treatment, forming, and indie quenching (HFQ) process on AA5754. Int J Mach Tools Manuf. 2014;87:39–48.
  • [3] Zheng K, Zhu L, Lin J, Dean TA, Li N. An experimental investigation of the drawability of AA6082 sheet under different elevated temperature forming processes. J Mater Process Technol. 2019;273:116225.
  • [4] Omer K, Abolhasani A, Kim S, Nikdejad T, Butcher C, et al. Process parameters for hot stamping of AA7075 and D-7xxx to achieve high performance aged products. J Mater Process Technol. 2018;257:170–9.
  • [5] Maeno T, Mori K-I, Yachi R. Hot stamping of high-strength aluminium alloy aircraft parts using quick heating. CIRP Ann. 2017;66(1):269–72.
  • [6] Jiang YF, Ding H, Cai MH, Chen Y, Liu Y, et al. Investigation into the hot forming-quenching integrated process with cold dies for high strength aluminum alloy. Mater Charact. 2019;158:109967.
  • [7] Wang L, Strangwood M, Balint D, Lin J, Dean TA. Formability and failure mechanisms of AA2024 under hot forming conditions. Mater Sci Eng A. 2011;528(6):2648–56.
  • [8] Zheng K, Dong Y, Zheng J-H, Foster A, Lin J, et al. The effect of hot form quench (HFQ®) conditions on precipitation and mechanical properties of aluminium alloys. Mater Sci Eng, A. 2019;761:138017.
  • [9] Wang M, Zhang C, Xiao HF, Li B. Inverse evaluation of equivalent contact heat transfer coefficient in hot stamping of boron steel. Int J Adv Manuf Technol. 2016;87(9–12):2925–32.
  • [10] Chang Y, Tang X, Zhao K, Hu P, Wu Y. Investigation of the factors influencing the interfacial heat transfer coefficient in hot stamping. J Mater Process Technol. 2016;228:25–33.
  • [11] Ying L, Gao T, Dai M, Hu P. Investigation of interfacial heat transfer mechanism for 7075–T6 aluminum alloy in HFQ hot forming process. Appl Therm Eng. 2017;118:266–82.
  • [12] Liu X, El Fakir O, Cai Z, Dalkaya B, Wang K, et al. Development of an interfacial heat transfer coefficient model for the hot and warm aluminium stamping processes under different initial blank temperature conditions. J Mater Process Technol. 2019;273:116245.
  • [13] Liu X, Ji K, El Fakir O, Fang H, Gharbi MM, et al. Determination of the interfacial heat transfer coefficient for a hot aluminium stamping process. J Mater Process Technol. 2017;247:158–70.
  • [14] Liu X, El Fakir O, Zheng Y, Gharbi MM, Wang L. Effect of tool coatings on the interfacial heat transfer coefficient in hot stamping of aluminium alloys under variable contact pressure conditions. Int J Heat Mass Transf. 2019;137:74–83.
  • [15] Caron EJFR, Daun KJ, Wells MA. Experimental heat transfer coefficient measurements during hot forming die quenching of boron steel at high temperatures. Int J Heat Mass Transf. 2014;71:396–404.
  • [16] Hu P, Ying L, Li Y, Liao Z. Effect of oxide scale on temperature-dependent interfacial heat transfer in hot stamping process. J Mater Process Technol. 2013;213(9):1475–83.
  • [17] Zhao K, Ren D, Wang B, Chang Y. Investigation of the interfacial heat transfer coefficient of sheet aluminum alloy 5083 in warm stamping process. Int J Heat Mass Transf. 2019;132:293–300.
  • [18] Liu X, Fakir OE, Meng L, Sun X, Li X, et al. Effects of lubricant on the IHTC during the hot stamping of AA6082 aluminium alloy: Experimental and modelling studies. J Mater Process Technol. 2018;255:175–83.
  • [19] Liu Y, Zhu Z, Wang Z, Zhu B, Wang Y, et al. Flow and friction behaviors of 6061 aluminum alloy at elevated temperatures and hot stamping of a B-pillar. Int JAdv Manuf Technol. 2018;96(9):4063–83.
  • [20] Xiao WC, Wang BY, Wu Y, Yang XM. Constitutive modeling of flow behavior and microstructure evolution of AA7075 in hot tensile deformation. Mater Sci Eng Struct Mater Properties Micro-struct Process. 2018;712:704–13.
  • [21] Foster AD, Mohamed MS, Lin J, Dean TA. An investigation of lubrication and heat transfer for a sheet aluminium heat, form-quench (HFQ) process. Steel Res Int. 2008;79(2):113–20.
  • [22] Xiao W, Wang B, Zheng K, Zhou J, Lin J. A study of interfacial heat transfer and its effect on quenching when hot stamping AA7075. Arch Civ Mech Eng. 2018;18(3):723–30.
  • [23] Bai Q, Lin J, Zhan L, Dean TA, Balint DS, et al. An efficient closed-form method for determining interfacial heat transfer coefficient in metal forming. Int J Mach Tools Manuf. 2012;56:102–10.
  • [24] Gao T, Ying L, Dai M, Shen G, Hu P, et al. A comparative study of temperature-dependent interfacial heat transfer coefficient prediction methods for 22MnB5 steel in spray quenching process. Int J Therm Sci. 2019;139:36–60.
Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-8cc7ff51-b9a8-4c97-ba48-8ca8e860cec4
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