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The life cycle costs of machine tools are much higher determined by their energy costs than what is often roughly assessed. The growing demand for consumer goods and especially possibilities of individual mobility in major parts of the developing world - e. g. Asia - will lead to serious problems in meeting the demand for an abundant energy supply and will increase the cost for energy further in the near-term future. Harder efforts are necessary to "reach more with less" - using less energy than today to reach a defined goal in production. The paper deals with a methodology to design machine tools with a high "energy efficiency". Based on the property-driven design methodology by Weber a systematic approach is shown to enhance the design of machine tools. Energy efficiency is a new additional and central property in the design process. To attain these given properties characterisations are determined by the engineer to fulfil these properties. On the developing-path the characterisations are defined in more detail step by step, and after each step it is assured if the accounted properties where met by the defined characteristics. The approach is to first analyse existing machine tools and therefore define prior energy consumers. The identified major consumers are afterwards systematically addressed to reduce their energy consumption. The result is an enhanced machine tool with state-of-the-art energy usage. This addresses the objectives of the EU and takes pressure of the energy supply by reducing the energy demand in production.
Słowa kluczowe
Czasopismo
Rocznik
Tom
Strony
51--62
Opis fizyczny
Bibliogr. 17 poz., rys.
Twórcy
autor
- Fraunhofer Institute for Machine Tools and Forming Technology Chemnitz, Prof. R. Neugebauer, Chemnitz, Germany
autor
- Institute for Machine Tools and Production Processes, Prof. R. Neugebauer, University of Technology Chemnitz, Chemnitz, Germany
autor
- Institute for Machine Tools and Production Processes, Prof. R. Neugebauer, University of Technology Chemnitz, Chemnitz, Germany
autor
- Fraunhofer Institute for Machine Tools and Forming Technology Chemnitz, Prof. R. Neugebauer, Chemnitz, Germany
autor
- Institute for Machine Tools and Production Processes, Prof. R. Neugebauer, University of Technology Chemnitz, Chemnitz, Germany
Bibliografia
- 1. NEUGEBAUER R., et al., 2008, Energy-efficiency in production - Survey of the action and research demand. Federal Ministry for Education and Research Bonn, Fraunhofer Institute for Machine Tools and Forming Technology Chemnitz, Bonn.
- 2. NEUGEBAUER R., WERTHEIM R., 2009, Research for the production of the future - Resource- and energy- efficiency in production engineering, branch dialog NanoEngineering, Düsseldorf.
- 3. DIN EN 16001., 2008, Energy-management systems - Blueprint, Berlin, Beuth.
- 4. RODENACKER W. G., 1970, Methodological Design, Construction Books, bd. 27, Berlin, Springer.
- 5. PÄHL G., BEITZ W., FELDHUSEN J., GROTE K. H., 2007, Engineering design, 7. Edition, Beriin, Springer.
- 6. ROTHK., 1982, Design by design catalogues, Berlin, Springer.
- 7. VDI 2221., 1993, Systematic approach to the design of technical systems and products, Düsseldorf, VDI 1993.
- 8. EHRLENSPIEL K., 2009, Integrated product development, Munich, Hanser.
- 9. FRICKE G., 1993, Design as a flexible problem-solving process - Empirical studies to successful design processes, Düsseldorf, VDI 1993.
- 10. VDI 2206., 2004, Design methodology for mechatronic systems, Berlin, Beuth.
- 11. YOSHIKAWA H., 1981, General Design Theory and a CAD System, in SATA T., WARMAN E. (eds.), Man-Machine Communication in CAD/CAM, North-Holland, Amsterdam, 35-58.
- 12. TOMIYAMA T., GU P., JIN Y., LUTTERS D., KIND Ch., KIMURA F., 2009, Design Methodologies: Industrial and Educational Applications, Annals of the CIRP 58/2.
- 13. SUH N. P., 1990, The Principles of Design, Oxford University Press, Oxford.
- 14. WEBER C., 2007, Looking at "JFX" and „Product Maturity" from the Perspective of a new Approach to Modelling, Proceedings of the 17th CIRP Design Conference, Berlin.
- 15. NEUGEBAUER R., WEIDLICH D., ZICKNER H., 2008, Virtual Reality in Collaborative Product Development Processes, CIRP International Conference on Intelligent Computation in Manufacturing Engineering ICME 2008, Naples.
- 16. NEUGEBAUER R., WABNER M., KOCH T., DROSSEL W. G., 2009.Discussion of Key Figures and Methods for Comparison of Energy Needs of Machine Tools, CIRP General Assembly, Boston - USA, August.
- 17. KfW-Banking Group., 2005, KfW-Interview to barriers und critical factors for success of energy efficiency in companies, Frankfurt on the Main, KfW-Banking Group.
Typ dokumentu
Bibliografia
Identyfikator YADDA
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