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Purpose: Dual phase (DP) steels are widely used in the automotive industry due to their properties of a high balance of strength and formability. However, it is known that conventional welding of high strength steel leads to some undesirable results such as hardness decrease in the heat affected zone. Friction stir welding (FSW) is a new solid state joining method, which is used to join these steels due to its advantage of low heat input. The aim of this study is to evaluate the microstructural change and mechanical properties of friction stir welded DP800 steel. Design/methodology/approach: DP 800 steels with 1.5 mm thickness were subjected to friction stir welding, by using a tungsten carbide (WC) tool. The tool was tilted 2°, and downforce of the tool was kept constant at 6 kN. During processing, the tool rotation and traverse speed were fixed at 1600 rpm and 170 mm∙min-1, respectively. Findings: The friction stir welded region comprises martensite, bainite, refined ferrite. The average microhardness of stir zone has increased from 260 HV0.2 to about 450 HV0.2. The tensile sample shows a decrease in the ultimate tensile strength (σUTS) about 3%, from 827 MPa to 806 MPa for the joint. The yield strength (YS) of the joint is about 566 MPa and the value is near that of DP800. Research limitations/implications: The tungsten carbide tool used for the friction stir welding has suffered deterioration in the pin profile after 1 meter welding operation. It may be advisable to drill a pre-hole in the specimens for a longer tool life. Practical implications: Tool wear for industrial applications will be a major problem. Therefore, the use of tools with high wear resistance such as polycrystalline cubic boron nitride may be recommended. Originality/value: Works on friction stir welding of dual phase steels are limited and they mostly focus on spot welding. Also, this study systematically investigates the microstructure and mechanical properties of dual-phase 800 steels after the friction stir welding.
Wydawca
Rocznik
Tom
Strony
56--60
Opis fizyczny
Bibliogr. 18 poz., rys., tab.
Twórcy
autor
- Department of Mechanical Engineering, Karadeniz Technical University, Trabzon, Turkey
autor
- Department of Automotive Technology, Recep Tayyip Erdogan University, Rize, Turkey
Bibliografia
- [1] M.S. Rashid, Dual Phase Steels, Annual Review of Materials Science 11/1 (1981) 245-267, doi: 10.1146/annurev.ms.11.080181.001333.
- [2] C.C. Tasan, M. Diehl, D. Yan, M. Bechtold, F. Roters, L. Schemmann, C. Zheng, N. Peranio, D. Ponge, M. Koyama, K. Tsuzaki, D. Raabe, An Overview of Dual-Phase Steels, Advances in Processing and Micromechanically Guided Design 45 (2015) 391-431.
- [3] W.D. Antunes, M. Sergio, F. De Lima, Experimental development of dual phase steel laser-arc hybrid welding and its comparison to laser and gas metal arc welding, Soldagem & Inspeção 21 (2016) 379-386.
- [4] M. Ghosh, K. Kumar, R.S. Mishra, Friction stir lap welded advanced high strength steels: Microstructure and mechanical properties, Materials and Science Engineering A 528 (2011) 8111-8119.
- [5] R.S. Mishra, M.W. Mahoney (Eds.), Friction Stir Welding and Processing, ASM International, 2007, 368, doi: 10.1361/fswp2007p001.
- [6] H. Fujii, L. Cui, N. Tsuji, M. Maeda, K. Nakata, K. Nogi, Friction stir welding of carbon steels, Materials and Science Engineering A 429 (2006) 50-57.
- [7] G. Cam, S. Mistikoglu, Recent developments in friction stir welding of Al-alloys, Journal of Materials Engineering and Performance 23 (2014) 1936-1953.
- [8] M. Santella, Y. Hovanski, A. Frederick, G. Grant, M. Dahl, Friction stir spot welding of DP780 carbon steel, Science and Technology of Welding and Joining 15 (2010) 271-278.
- [9] N. Saunders, M. Miles, T. Hartman, Y. Hovanski, S.-T. Hong, R. Steel, Joint strength in high speed friction stir spot welded DP 980 steel, International Journal of Precision Engineering and Manufacturing 15 (2014) 841-848.
- [10] M.I. Khan, M.L. Kuntz, P. Su, A. Gerlich, T. North, Y. Zhou, Resistance and friction stir spot welding of DP600: a comparative study, Science and Technology of Welding and Joining 12 (2007) 175-182.
- [11] R. Ohashi, M. Fujimoto, S. Mironov, Y.S. Sato, H. Kokawa, Effect of contamination on microstructure in friction stir spot welded DP590 steel, Science and Technology of Welding and Joining 14 (2009) 221-227.
- [12] G.M. Xie, H.B. Cui, Z.A. Luo, W. Yu, J. Ma, G.D. Wang, Effect of rotation rate on microstructure and mechanical properties of friction stir spot welded DP780 steel, Journal of Materials Science and Technology 32 (2015) 326-332.
- [13] Z. Feng, M.L. Santella, S.A. David, R.J. Steel, S.M. Packer, T.-Y. Pan, M. Kuo, R.S. Bhatnagar, Friction stir spot welding of advanced high-strength steels – a feasibility study, SAE Technical Paper 2005-01-1248, 2005, doi:10.4271/2005-01-1248.
- [14] M.P. Miles, J. Pew, T.W. Nelson, M. Li, Comparison of formability of friction stir welded and laser welded dual phase 590 steel sheets, Science and Technology of Welding and Joining 11 (2006) 384-388.
- [15] Y.G. Kim, J.S. Kim, I.J. Kim, Effect of process parameters on optimum welding condition of DP590 steel by friction stir welding, Journal of Mechanical Science and Technology 28 (2014) 5143-5148.
- [16] A.M.A. Pazooki, M.J.M. Hermans, I.M. Richardson, Finite element simulation and experimental investigation of thermal tensioning during welding of DP600 steel, Science and Technology of Welding and Joining 22/1 (2017) 7-21.
- [17] W. Xu, D. Westerbaan, S.S. Nayak, D.L. Chen, F. Goodwin, E. Biro, Y. Zhou, Microstructure and fatigue performance of single and multiple linear fiber laser welded DP980 dual-phase steel, Materials and Science Engineering A 553 (2012) 51-58.
- [18] N. Farabi, D.L. Chen, Y. Zhou, Microstructure and mechanical properties of laser welded dissimilar DP600/DP980 dual-phase steel joints, Journal of Alloys and Compunds 509 (2011) 982-989.
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę (zadania 2017).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-8a89d002-0e34-473c-8c62-2655815f9e21