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Investigation of electric potential difference during the top oxygen blowing in converter

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: of this paper is to investigate the method of monitoring the course of the main oxidation-reduction processes and dust depression during the top oxygen blowing, based on the registration of natural electric potential difference on the lance-metal melt site during the blowing. Design/methodology/approach: Exchange processes in the converter bath take place with exchange of electrons and ions between metal and slag melts and gas phase. Since the processes are far from equilibrium, if to complete the circuit it will be possible to register the potential difference. Investigation was conducted in industrial converters of 60-t capacity at medium-carbon steel smelting. During the blowing the potential difference in the lancemetal bath site, the position of the lance and the dust level after gas cleaning were recorded. Findings: It was revealed that the level and sign of variation of the potential difference in the lance-metal bath site reflects the course of the main oxidation-reduction processes in the sub lance area during melting periods: oxidation of silicon, carbon and iron. The probable course of gaseous oxygen interaction with the metal fusion was discussed. Practical implications: In order to reduce the dust level without slowing down the carbon oxidation process, it was recommended to place the lance at a level corresponded to the potential difference during the active carbon oxidation period 30 % lower than 200-210 mV. The results of heats, conducted with the proposed mode of lance position, showed that the level of dust emission was 16% lower than on the comparative melting. Originality/value: The level and sign of the potential difference is possible to use to select the lance position during the blowing for longer slag foamed state without overflow that ensures a lower level of dust emission.
Rocznik
Strony
35--40
Opis fizyczny
Bibliogr. 22 poz., rys., tab., wykr.
Twórcy
  • Iron and Steel Institute of Z.I. Nekrasov of NAS of Ukraine, Ac. Starodubov Square, 1, Dnipro, Ukraine
autor
  • Iron and Steel Institute of Z.I. Nekrasov of NAS of Ukraine, Ac. Starodubov Square, 1, Dnipro, Ukraine
Bibliografia
  • [1] L. Holappa, Recent achievements in iron and steel technology, Journal of Chemical Technology and Metallurgy 52/2 (2017) 159-167.
  • [2] T. Emi, Steelmaking Technology for the Last 100 Years: Toward Highly Efficient Mass Production Systems for High Quality Steels, lSIJ International 55/1 (2015) 36-66.
  • [3] L.M. Simonian, N.M. Govorova, Features of dust formation during oxygen blowing and possible ways of using captured dust, Metallurg 6 (2011) 78-85 (in Russian).
  • [4] R. Remus, M.A. Aguado-Monsonet, S. Roudier, L.D. Sancho, Best available techniques (BAT) reference document for Iron and Steel Production, Industrial Emissions Directive 2010/75/EU, Integrated Pollution Prevention and Control, Publications Office of the European Union, Luxembourg, 2013, 15-64.
  • [5] C. Lanzerstorfer, Air Classification of dust from steel converter secondary de-dusting for zinc enrichment, International Journal of Materials and Metallurgical Engineering 11/1 (2017) 65-72.
  • [6] L. Nedar, Dust formation in a BOF converter, Steel Research 67/8 (1996) 320-327.
  • [7] C. Delhaes, A. Hauck, D. Neushütz, Mechanisms of dust generation in a stainless steelmaking converter, Steel Research 64/1 (1993) 22-27.
  • [8] Y. Miyamoto, T. Tsushima, Y. Takubo, T. Nakasuga, S. Kimura, K. Semura, Behavior of spitting and dust generation in converter, Proceedings of the 2nd ISIJ-VDEh-Jernkontoret Joint Symposium, Stockholm, Sweden, 2017, 73-80.
  • [9] V.I. Baptizmanskiy, Theory of oxygen-converter process, Metallurgiya, Moscow, 1975 (in Russian)
  • [10] A.M. Bigeev, Metallurgy of steel. Theory and technology of steel smelting, Metallurgiya, Moscow, 1988 (in Russian).
  • [11] A.A. Kozhuhov, E.E. Merker, A.A. Schevchenko, Modeling of gas jet dust removal above the oxygen converter blowing zone, Metallurg 9 (2010) 41-44 (in Russian).
  • [12] V.B. Okhotskiy, Characteristics of the dust separator when the metal is blown by the oxidizing gas, Metallurgical and Mining Industry 5 (2000) 100-102.
  • [13] C.B. Baath, Radio wave interferometer measurements of slag depth, Proceedings of the Iron & Steell Society International Technology Conference and Exposition, Indianapolis, Indiana, USA, 2003, 875-882.
  • [14] W. Birk, T. Arvanitidis, P. Jonsson, A. Medvedev, Foam level control in a water model of the LD converter process, Control Engineering Practice 11 (2003) 49-56.
  • [15] K. Kustur, J. Futo, The prediction of metal slopping in LD converter on base an acoustic signal, Metalurgija 45/2 (2006) 97-101.
  • [16] M. Evestedt, A. Medvedev, M. Thorén, W. Birk, Slopping warning system for the LD converter process - an extended evaluation study, IFAC Proceedings, Volumes 40/11 (2007) 267-272.
  • [17] M. Brämming, B. Björkman, Avoiding sloppy BOS process behavior, Iron and Steel Technology 7/11 (2010) 66-75.
  • [18] S.I. Semykin, V.F. Poliakov, E.V. Semykina, Investigation of electrical characteristics inhrent in the process of converting of iron-carbon melt, Fundamentalnie i Prikladniye Problemy Chernoy Metallurgii 12 (2006) 133-141 (in Russian).
  • [19] S.I. Popel, A.l. Sotnikov, V.N. Boronenkov, Theory of metallurgical processes, Metallurgiya, Moscow, 1986 (in Russian).
  • [20] O.A. Esin, P.V. Gel'd, Physical chemistry of pyrometallurgical processes, Metallurgiya, Moscow, 1966 (in Russian).
  • [21] Yu.P. Rajzer, Physics of gas discharge, 2nd Edition, Nauka, Moscow, 1992 (in Russian).
  • [22] E.V. Protopopov, A.G. Cherniatevich, S.V. Feiler, The contribution of the Department of Ferrous Metallurgy in the development of the theory and technology of high-temperature simulation of blowing of converter bath, lzvestiya VUZOV. Ch.M. 58/5 (2015) 299-308 (in Russian).
Uwagi
PL
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-8a51cfe1-1e1e-4e09-a998-5b3aab526abc
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