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The paper presents the results of dimensional and shape analysis of additively manufactured shaped parts of foundry moulds; specifically, shaped gate valve inserts made of DIEVAR steel used in the die-casting process of aluminium alloys. The paper aims to provide a comprehensive overview of dimensional and shape analysis during the manufacturing of shaped mould parts before their use in foundry operating conditions. The manufacturing operations include additive manufacturing, heat treatment, machining, and applying a protective coating. Based on these technological operations, the required component accuracy is achieved before application in the operating conditions. The dimensional and shape analysis was measured by 3D scanning and 3D measuring methodology on a coordinate measuring machine. The ROMER ABSOLUTE ARM 3D scanning arm and the THOME PRÄZISION coordinate measuring machine were used for the measurements. The paper presents findings in the development and application of additive manufacturing technologies in engineering metallurgy.
Czasopismo
Rocznik
Tom
Strony
123--128
Opis fizyczny
Bibliogr. 24 poz., il., tab., wykr.
Twórcy
autor
- Łukasiewicz Research Network – Krakow Institute of Technology, Centre of Materials and Manufacturing Research, Poland
- AGH University of Krakow, Faculty of Foundry Engineering, Poland
autor
- AGH University of Krakow, Faculty of Foundry Engineering, Poland
autor
- Łukasiewicz Research Network – Krakow Institute of Technology, Centre of Materials and Manufacturing Research, Poland
autor
- AGH University of Krakow, Faculty of Metals Engineering and Industrial Computer Science, Poland
autor
- AGH University of Krakow, Faculty of Metals Engineering and Industrial Computer Science, Poland
Bibliografia
- [1] Cantor, B., Chang, I.T.H., Knight, P. & Vincent, A.J.B. (2004). Microstructural development in equiatomic multicomponent alloys. Materials Science and Engineering: A. 375-377, 213 218. https://doi.org/10.1016/j.msea.2003.10.257.
- [2] Yeh, J.-W., Chen, S.-K., Lin, S.-J., Gan, J.-Y., Chin, T.-S., Shun, T., Tsau, C.-H., Chang, SY. (2004). Nanostructured high‐entropy alloys with multiple principal elements: novel alloy design concepts and outcomes. Advanced Engineering Materials. 6. 299-303. https://doi.org/10.1002/adem.200300567.
- [3] Dastur, Y.N. & Leslie, W.C. (1981). Mechanism of work hardening in Hadfield manganese steel. Metallurgical Transactions A. 12A, 749-759. https://doi.org/10.1007/BF02648339.
- [4] Yeh, J.W. (2013). Alloy Design Strategies and Future Trends in High-Entropy Alloys. JOM. 65, 1759-1771. https://doi.org/10.1007/s11837-013-0761-6.
- [5] Lu, Z.P., Wang, H., Chen, M.W., Baker, I., Yeh, J.W., Liu, C.T., Nieh, T.G. (2015). An assessment on the future development of high-entropy alloys: Summary from a recent workshop. Intermetallics. 66, 67-76, https://doi.org/10.1016/j.intermet.2015.06.021.
- [6] Cichocki, K., Bała, P., Kozieł, T., Cios, G., Schell N. & Muszka, K. (2022). Effect of mo on phase stability and properties in FeMnNiCo high-entropy alloys. Metallurgical and Materials Transactions A. 53, 1749-1760. https://doi.org/10.1007/s11661-022-06629-x.
- [7] Zhao, D.Q., Pan, S.P., Zhang, Y., Liaw, P.K. & Qiao, J.W. (2021) Structure prediction in high-entropy alloys with machine learning. Applied Physics Letters. 118(23), 231904. https://doi.org/10.1063/5.0051307.
- [8] Yeh, J.W. (2015). Physical Metallurgy of high-entropy alloys. JOM. 67, 2254-2261. https://doi.org/10.1007/s11837-015 1583-5.
- [9] Wang, R., Tang, Y., Li, S., Ai, Y., Li, Y., Xiao, B., Zhu, L., Liu, X. & Bai, S. (2020). Effect of lattice distortion on the diffusion behavior of high-entropy alloys. Journal of Alloys and Compounds. 825, 154099, 1-8. https://doi.org/10.1016/j.jallcom.2020.154099.
- [10] Mehta, A. & Sohn, Y.H. (2021). Effects in transition metal high-entropy alloys: ‘high-entropy’ and ‘sluggish diffusion’ effects. Diffusion Foundations. 29, 75-93. https://doi.org/10.4028/www.scientific.net/DF.29.75.
- [11] Cao, B.X., Wang, C., Yang, T., Liu, C.T. (2020) Cocktail effects in understanding the stability and properties of face centered-cubic high-entropy alloys at ambient and cryogenic temperatures. Scripta Materialia. 187. 250-255. https://doi.org/10.1016/j.scriptamat.2020.06.008.
- [12] Senkov, O.N., Wilks, G.B., Miracle, D.B., Chuang, C.P. & Liaw, P.K. (2010). Refractory high-entropy alloys. Intermetallics. 18(9), https://doi.org/10.1016/j.intermet.2010.05.014. 1758-1765.
- [13] Varvenne, C., Luque, A. & Curtin, W.A. (2016) Theory of strengthening in FCC high entropy alloys. Acta Materialia. 118, 164-176. https://doi.org/10.1016/j.actamat.2016.07.040.
- [14] Li, Z., Fu, L., Peng, J., Zheng, H., Ji, X., Sun, Y., Ma, S. & Shan, A. (2020). Improving mechanical properties of an FCC high-entropy alloy by γ′ and B2 precipitates strengthening, Materials Characterization, 159, 109989, 1-11. https://doi.org/10.1016/j.matchar.2019.109989.
- [15] Chuang, M.H., Tsai, M.H., Wang, W.R., Lin, S.J. & Yeh, J.W. (2011). Microstructure and wear behavior of AlxCo1.5CrFeNi1.5Tiy high-entropy alloys. Acta Materialia. 59(16), 6308-6317. https://doi.org/10.1016/j.actamat.2011.06.041.
- [16] Grudzień-Rakoczy, M., Rakoczy, Ł., Cygan, R., Chrzan, K., Milkovič, O. & Pirowski, Z. (2022). Influence of Al/Ti ratio and ta concentration on the As-cast microstructure, phase composition, and phase transformation temperatures of lost wax Ni-based superalloy castings. Materials. 15(9), 3296, 1-26. https://doi.org/10.3390/ma15093296.
- [17] Firstov, S.A., Gorban’, V.F., Krapivka, N.A. Karpets, M.V. & Kostenko, A.D. (2017). Wear resistance of high-entropy alloys. Powder Metallurgy and Metal Ceramics. 56, 158-164. https://doi.org/10.1007/s11106-017-9882-8.
- [18] Fan, Q., Chen, C., Fan, C., Liu, Z., Cai, X., Lin, S. & Yang, C. (2021). AlCoCrFeNi high-entropy alloy coatings prepared by gas tungsten arc cladding: Microstructure, mechanical and corrosion properties. Intermetallics. 138, 107337, 1-17. https://doi.org/10.1016/j.intermet.2021.107337.
- [19] Yan, G., Zheng, M., Ye, Z., Gu, J., Li, C., Wu, C., Wang, B. (2021). In-situ Ti(C, N) reinforced AlCoCrFeNiSi-based high entropy alloy coating with functional gradient double-layer structure fabricated by laser cladding. Journal of Alloys and Compounds. 886, 161252, 1-8. https://doi.org/10.1016/j.jallcom.2021.161252.
- [20] Standard- ISO 6507-1:2023- Metallic materials-Vickers hardness test.
- [21] Standard- ASTM G75-15(2021)- Standard Test Method for Determination of Slurry Abrasivity (Miller Number) and Slurry Abrasion Response of Materials (SAR Number). (2022).
- [22] Ren, Y., Wu, H., Liu, B., Liu, Y., Guo, S., Jiao, Z.B. & Baker, I. A comparative study on microstructure, nanomechanical and corrosion behaviors of AlCoCuFeNi high entropy alloys fabricated by selective laser melting and laser metal deposition. Journal of Materials Science & Technology. 131, 221-230. https://doi.org/10.1016/j.jmst.2022.05.035.
- [23] Cichocki, K., Bała, P., Kwiecień, M., Szymula, M., Chrzan, K., Hamilton, C. & Muszka, K. (2024). The influence of Mo addition on static recrystallization and grain growth behaviour in CoNiFeMn system subjected to prior deformation. Archives of Civil and Mechanical Engineering. https://doi.org/10.1007/s43452-024-00888-8. 24.
- [24] Xiao, D.H., Zhou, P.F., Wu, W.Q., Diao, H.Y., Gao, M.C., Song, M. & Liwae, P.K. (2017). Microstructure, mechanical and corrosion behaviors of AlCoCuFeNi-(Cr,Ti) high entropy alloys. Materials & Design. 116, https://doi.org/10.1016/j.matdes.2016.12.036.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2025)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-89f2f6fd-1d52-4d97-b21f-d67a24a2f715
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