PL EN


Preferencje help
Widoczny [Schowaj] Abstrakt
Liczba wyników
Powiadomienia systemowe
  • Sesja wygasła!
Tytuł artykułu

Effect of Maximum Piston Velocity on Internal Homogeneity of AlSi9Cu3(Fe) Alloy Processed by High-Pressure Die Casting

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
High-pressure die casting results in a high quality surface and good mechanical properties of castings. Under the effect of pressure, integral and solid castings are achieved without a large number of foundry defects. The correct and proper setting of technological parameters plays a very important role in minimizing casting defects. The aim of the presented article is to determine the optimum maximum piston velocity for a casting in the high-pressure casting process with two height variants, depending on their internal quality. It is because the internal quality of particular castings is important in terms of proper functionality in operations where the biggest problem is the porosity of the casting. The main cause of porosity formation is the decreasing solubility of gases (most often hydrogen) during the melt solidification. Solubility represents the maximum amount of gas that can dissolve in a metal under equilibrium conditions of temperature and pressure. Macroporosity and microporosity were determined from the sections of the surfaces in the determined zones of the castings. Here, the results was that the macroporosity decreased with increasing piston velocity. Ideal microstructure was evaluated at a piston velocity of 3 m/s for both types of castings. On the other hand, the increase in tube size has shown that velocities of 3 m/s and higher, the tube is more prone to macroporosity formation. The highest hardness was achieved at the piston velocity of 2 m/s at both tube lengths.
Rocznik
Strony
34--40
Opis fizyczny
Bibliogr.23 poz., il., tab.,
Twórcy
  • University of Zilina, Faculty of Mechanical Engineering, Department of Technological Engineering, Slovak Republic
  • University of Zilina, Faculty of Mechanical Engineering, Department of Technological Engineering, Slovak Republic
  • Rosenberg-Slovakia s.r.o., Slovak Republic
Bibliografia
  • [1] Ragan, E. (2007). Die casting of metals. Slovakia: Prešov. (in Slovak).
  • [2] Cao, L., Liao, D., Sun, F., Chen, T., Teng, Z. & Tang, Y. (2018). Prediction of gas entrapment defects during zinc alloy high-pressure die casting based on gas-liquid multiphase flow model. The International Journal of Advanced Manufacturing Technology. 94, 807-815. DOI 10.1007/s00170-017-0926-5.
  • [3] El-Sayed, M. A., Essa, K. & Hassanin, H. (2022). Influence of bifilm defects generated during mould filling on the tensile properties of Al-Si-Mg cast alloys. Metals. 12(1), 160, 1-15. https://doi.org/10.3390/met12010160.
  • [4] Timelli, G., & Fabrizi, A. (2014). The effects of microstructure heterogeneities and casting defects on the mechanical properties of high-pressure die-cast AlSi9Cu3(Fe) alloys. Metallurgical and Materials Transactions A. 45, 5486-5498. DOI:10.1007/s11661-014-2515-7.
  • [5] Lakomá, R., Čamek, L., Lichý, P., Kroupová, I., Radkovský, F., Obzina, T. (2021). Some possibilities of using statistical methods while solving poor quality production. Archives of Foundry Engineering. 21(1), 18-22. DOI: 10.24425/ afe.2021.136073.
  • [6] Martinec, D., Pastircak, R. & Kantorikova, E. (2020). Using of technology semisolid squeeze casting by different initial states of material. Archives of Foundry Engineering. 20(1), 117-121. DOI: 10.24425/afe.2020.131292.
  • [7] Zhang, Z., Lordan, E., Dou, K., Wang, S. & Fan, Z. (2020). Influence of porosity characteristics on the variability in mechanical properties of high pressure die casting (HPDC) AlSi7MgMn alloys. Journal of Manufacturing Processes. 56, 500-509. DOI:10.1016/j.jmapro.2020.04.071.
  • [8] Yu, W., Yuan, Z., Guo, Z., & Xiong, S. (2017). Characterization of A390 aluminum alloy produced at different slow shot speeds using vacuum assisted high pressure die casting. Transactions of Nonferrous Metals Society of China. 27(12), 2529-2538. https://doi.org/10.1016/S1003-6326(17)60281-4.
  • [9] Podprocká, R. & Bolibruchová, D. (2017). Iron intermetallic phases in the alloy based on Al-Si-Mg by applying manganese. Archives of Foundry Engineering. 17(3), 217-221. DOI: 10.1515/afe-2017-0118.
  • [10] Santos, S.L., Antunes, R.A. & Santos, S.F. (2015). Influence of injection temperature and pressure on the microstructure, mechanical and corrosion properties of a AlSiCu alloy processed by HPDC. Materials & Design. 88, 1071-1081. DOI:10.1016/j.matdes.2015.09.095.
  • [11] Otarawanna, S., Gourlay, C.M., Laukli, H.I. & Dahle, A.K. (2009). The thickness of defect bands in high-pressure die castings. Materials Characterization. 60(12), 1432-1441. https://doi.org/10.1016/j.matchar.2009.06.016.
  • [12] Saeedipour, M., Schneiderbauer, S., Pirker, S., Bozorgi, S. (2015). Prediction of surface porosity defects in high pressure die casting. Advances in the Science and Engineering of Casting Solidification. 155-163. DOI: 10.1007/978-3-319-48117-3_19.
  • [13] Szalva, P., & Orbulov, I. N. (2020). Influence of vacuum support on the fatigue life of AlSi9Cu3(Fe) aluminum alloy die castings. Journal of Materials Engineering and Performance. 29(5), 5685-5695. https://doi.org/10.1007/ s11665-020-05050-y.
  • [14] Gunasegaram, D.R., Finnin, B.R., & Polivka, F.B. (2007). Melt flow velocity in high pressure die casting: its effect on microstructure and mechanical properties in an Al-Si alloy. Materials Science and Technology. 23(7), 847-856. https://doi.org/10.1179/174328407X176992
  • [15] Adamane, A.R., Arnberg, L., Fiorese, E., Timelli, G., & Bonollo, F. (2015). Influence of injection parameters on the porosity and tensile properties of high-pressure die cast Al-Si alloys: a review. International Journal of Metal casting. 9(1), 43-53. https://doi.org/10.1007/BF03355601.
  • [16] Kumar, K.S., Sawale, J.K., & Rao, S. (2013). Study of effect of process parameter setting on porosity levels of aluminium pressure die casting process using Taguchi Methodology. Journal of Mechanical and Civil Engineering. 9(4), 12-17. DOI:10.9790/1684-0941217.
  • [17] Wang, T., Huang., Fu, H., Yu, K., & Yao. S. (2022). Influence of process parameters on filling and feeding capacity during high-pressure die-casting process. Applied sciences. 12, 4757, 1-13. https://doi.org/10.3390/app1 2094757.
  • [18] Govindarao, R., Eshwara, K., & Srinivasa Rao, P. (2022). Defect analysis and remedies in the high pressure die casting process with ADC-12 alloy. American Journal of Multidisciplinary Research & Development. 4(7), 1-8.
  • [19] Tariq, S., Tariq, A., Masud, M., & Rehman, Z. (2022). Minimizing the casting defects in high-pressure die casting using Taguchi analysis. Scientia Iranica B. 29(1), 53-69. DOI: 10.24200/sci.2021.56545.4779.
  • [20] Gaspar, S., & Pasko, J. (2019). Plunger pressing speed like the main factor influencing of the mechanical properties of die casting. MM Science Journal. 3490-3493 DOI: 10.17973/MMSJ.2019_12_2019029.
  • [21] Yalçin, B., Koru, M., Ipek, O., & Özgür, A. E. (2016). Effect of injection parameters and vacuum on the strength and porosity amount of die-casted A380 alloy. International Journal of Metalcasting, 11(2), 195-206. https://doi.org/10.1007/s40962-016-0046-2.
  • [22] Kowalczyk, W., Dánko, R., Górny, M., Kawalec, M., & Burbelko, A. (2022). Influence of high-pressure die casting parameters on the cooling rate and the structure of EN-AC 46000 alloy. Materials. 15(16), 5702, 1-16. https://doi.org/10.3390/ma15165702.
  • [23] Pałyga, Ł., Stachowicz, M., & Granat, K. (2016). Influence of high-pressure die-casting second stage parameter on structure of AlSi9Cu3(Fe) alloy. Manufacturing Technology. 16(2), 410-416. ISSN 1213-2489.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-89347d2c-61e6-4bf5-ba62-aaadc0dfbf9e
JavaScript jest wyłączony w Twojej przeglądarce internetowej. Włącz go, a następnie odśwież stronę, aby móc w pełni z niej korzystać.