PL EN


Preferencje help
Widoczny [Schowaj] Abstrakt
Liczba wyników
Tytuł artykułu

The bond strength of Al + Al2O3 cermet coatings deposited by low-pressure cold spraying

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This article presents the bond strength of composite coatings built by cold spraying method. The composite Al–Al2O3 coatings were made with the use of low pressure cold spraying (LPCS) equipment. The main aim of the study was to analyze the influence of thickness, roughness and waviness on the adhesive and cohesive properties of composite coatings. The experiments were performed at constant spraying parameters for different coating thicknesses within the range from 250 μm to 3000 μm. The use of manipulator allowed the uniform deposition of coatings. The coatings bond strength amounted up to 61 MPa. A significant effect of coating thickness on the nature of the failure was observed. Machining process influenced the coatings failure nature as well as bond strength value. What is more coating failure changed from adhesive into cohesive with increasing coating thickness.
Rocznik
Strony
743--752
Opis fizyczny
Bibliogr. 37 poz., rys., tab., wykr.
Twórcy
autor
  • Wrocław University of Technology, Wyb. Wyspiańskiego 27, Pl-50371 Wrocław, Poland
  • Wrocław University of Technology, Wyb. Wyspiańskiego 27, Pl-50371 Wrocław, Poland
  • Wrocław University of Technology, Wyb. Wyspiańskiego 27, Pl-50371 Wrocław, Poland
  • Wrocław University of Technology, Wyb. Wyspiańskiego 27, Pl-50371 Wrocław, Poland
autor
  • Wrocław University of Technology, Wyb. Wyspiańskiego 27, Pl-50371 Wrocław, Poland
Bibliografia
  • [1] V.K. Champagne, The Cold Spray Materials Deposition Process – Fundamentals and Applications, Woodhead Publishing Limited, Cambridge, 2007.
  • [2] A. Papyrin, Cold Spray Technology, Elsevier, Oxford, 2007.
  • [3] R.G. Maev, V. Leshchynsky, Introduction to Low Pressure Gas Dynamic Spray, Weinheim, WILEY-VCH Verlag GmbH & Co. KGaA, 2008.
  • [4] H. Katanoda, T. Matsuoka, K. Matsuo, Experimental study on shock wave structures in constant-area passage of cold spray nozzle, Journal of Thermal Sciences 16 (1) (2006) 40–45.
  • [5] B. Jodoin, P. Richer, G. Bérubé, L. Ajdelsztajn, A. Erdi-Betchi, M. Yandouzi, Pulsed-gas dynamic spraying: process analysis, development and selected coating examples, Surface and Coatings Technology 201 (2007) 7544–7551.
  • [6] X.-J. Ning, Q.-S. Wang, Z. Ma, H.-J. Kim, Numerical study of in-flight particle parameters in low-pressure cold spray process, Journal of Thermal Spray Technology 19 (6) (2010) 1211–1217.
  • [7] T. Schmidt, F. Gärtner, H. Assadi, H. Kreye, Development of a generalized parameter window for cold spray deposition, Acta Materialia 54 (2006) 729–742.
  • [8] T. Hussain, D.G. McCartney, P.H. Shipway, D. Zhang, Bonding mechanisms in cold spraying: the contributions of metallurgical and mechanical components, Journal of Thermal Spray Technology 18 (3) (2009) 364–379.
  • [9] V. Luzin, K. Spencer, M.-X. Zhang, Residual stress and thermo-mechanical properties of cold spray metal coatings, Acta Materialia 59 (2011) 1259–1270.
  • [10] H. Assadi, F. Gärtner, T. Stoltenhoff, H. Kreye, Bonding mechanism in cold gas spraying, Acta Materialia 51 (2003) 4379–4394.
  • [11] M. Grujicic, C.L. Zhao, W.S. DeRosset, D. Helfritch, Adiabatic shear instability based mechanism for particles/substrate bonding in the cold-gas dynamic-spray process, Materials and Design 25 (2004) 681–688.
  • [12] T. Hussain, D. McCartney, P. Shipway, D. Zhang, Bonding mechanisms in cold spraying: the contributions of metallurgical and mechanical components, Journal of Thermal Spray Technology 18 (3) (2009) 364–379.
  • [13] S. Guetta, M. Berger, F. Borit, V. Guipont, M. Jeandin, M. Boustie, et al., Influence of particle velocity on adhesion of cold-sprayed splats, Journal of Thermal Spray Technology 18 (3) (2009) 331–342.
  • [14] E. Irissou, J.-G. Legoux, B. Arsenault, Moreau Ch, Investigation of Al–Al2O3 cold spray coating formation and properties, Journal of Thermal Spray Technology 16 (5–6) (2007) 661–668.
  • [15] A. Shkodkin, A. Kashirin, O. Klyuev, T. Buzdygar, Metal particle deposition stimulation by surface abrasive treatment in gas dynamic spraying, Journal of Thermal Spray Technology 15 (3) (2006) 382–386.
  • [16] K. Spencer, D.M. Fabijanic, M.-X. Hang, The use of Al–Al2O3 cold spray coatings to improve the surface properties of magnesium alloys, Surface and Coatings Technology 204 (2009) 336–344.
  • [17] H. Koivuluoto, J. Lagerbom, M. Kylmalahti, P. Vuoristo, Microstructure, Mechanical properties of low-pressure cold-sprayed (LPCS) coatings, Journal of Thermal Spray Technology 17 (5–6) (2008) 721–727.
  • [18] H. Mäkinen, J. Lagerbom, P. Vuoristo, Adhesion of cold sprayed coatings: effect of powder, substrate, and heat treatment, thermal spray 2007: global coating solutions, in: Proceedings of the 2007 International Thermal Spray Technology, Beijing, China, 2007.
  • [19] X.-J. Ning, J.-H. Kim, H.-J. Kim, C. Lee, Characteristics and heat treatment of cold-sprayed Al–Sn binary alloy coatings, Applied Surface Science 255 (2009) 3933–3939.
  • [20] H. Koivuluoto, P. Vuoristo, Effect of powder type and composition on structure and mechanical properties of Cu + Al2O3 coatings prepared by using low-pressure cold spray process, Journal of Thermal Spray Technology 19 (5) (2010) 1081–1092.
  • [21] Q. Wang, K. Spencer, N. Birbilis, M.-X. Zhang, The influence of ceramic particles on bond strength of cold spray composite coatings on AZ91 alloy substrate, Surface and Coatings Technology 205 (2010) 50–56.
  • [22] K. Spencer, D.M. Fabijanic, M.-X. Zhang, The use of Al–Al2O3 cold spray coatings to improve the surface properties of magnesium alloys, Surface and Coatings Technology 33 (2009) 6–344.
  • [23] H. Koivuluoto, P. Vuoristo, Effect of ceramic particles on properties of cold-sprayed Ni–20Cr + Al2O3 coatings, Journal of Thermal Spray Technology 18 (4) (2009) 555–562.
  • [24] K.J. Hodder, H. Izadi, A.G. McDonald, A.P. Gerlich, Fabrication of aluminum–alumina metal matrix composites via cold gas dynamic spraying at low pressure followed by friction stir processing, Materials Science and Engineering: A 556 (2012) 114–121.
  • [25] V. Luzin, K. Spencer, M. Zhang, Residual stress and thermo-mechanical properties of cold spray metal coatings, Acta Materialia 59 (2011) 1259–1270.
  • [26] A.C. Hall, D.J. Cook, R.A. Neiser, T.J. Roemer, D.A. Hirschfeld, The effect of a simple annealing heat treatment on the mechanical properties of cold-sprayed aluminum, Journal of Thermal Spray Technology 15 (2) (2006) 233–238.
  • [27] Q. Wang, N. Birbilis, H. Huang, M.-X. Zhang, Microstructure characterization and nanomechanics of cold-sprayed pure Al and Al–Al2O3 composite coatings, Surface and Coatings Technology 232 (2013) 216–223.
  • [28] R. Goyal, R.S. Walia, T.S. Sidhu, Study of coating thickness of cold spray process using Taguchi method, Materials and Manufacturing Processes 27 (2012) 185–192.
  • [29] T. Van Steenkiste, J.R. Smith, Evaluation of coatings produced via kinetic and cold spray process, Journal of Thermal Spray Technology 13 (2) (2004) 274–282.
  • [30] R.S. Lima, A. Kucuk, C.C. Berndt, Deposition efficiency, mechanical properties and coating roughness in cold-sprayed titanium, Journal of Materials Science Letters 21 (2002) 1687–1689.
  • [31] K. Balania, T. Lahaa, A. Agarwala, J. Karthikeyanb, N. Munroea, Effect of carrier gases on microstructural and electrochemical behavior of cold-sprayed 1100 aluminum coating, Surface and Coatings Technology 195 (2005) 272–279.
  • [32] Standard Thermal spraying. Determination of tensile adhesive strength, PN-EN 582, Polish Standards Association.
  • [33] M. Winnicki., T. Piwowarczyk, A. Małachowska, A. Ambroziak, Effect of gas pressure and temperature on stereometric properties of Al + Al2O3 composite coatings deposited by LPCS method, Archives of Metallurgy and Materials 59 (3) (2014) 879–886.
  • [34] S. Rech, A. Trentin, S. Vezzu, J.-G. Legoux, E. Irissou, M. Guagliano, Influence of pre-heated Al 6061 substrate temperature on the residual stresses of multipass Al coatings deposited by cold spray, Journal of Thermal Spray Technology 20 (1–2) (2011) 243–251.
  • [35] Y. Zou, D. Goldbaum, J.A. Szpunar, S. Yue, Microstructure and nanohardness of cold-sprayed coatings: electron backscattered diffraction and nanoindentation studies, Scripta Materialia 62 (2010) 395–398.
  • [36] W.D. Callister, D.G. Rethwisch, Fundamentals of Materials Science and Engineering: An Integrated Approach, John Wiley & Sons, 2012.
  • [37] A. Moridia, S.M. Hassani Gangaraja, S. Vezzub, M. Guaglianoa, Number of passes and thickness effect on mechanical characteristics of cold spray coating, Procedia Engineering 74 (2014) 449–459.
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-892fc3ba-9ddc-4387-9e9e-39920da89e9c
JavaScript jest wyłączony w Twojej przeglądarce internetowej. Włącz go, a następnie odśwież stronę, aby móc w pełni z niej korzystać.