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Purpose: of this paper: Twin roll casters that can cast two layers and three layers clad strip of aluminium alloys were invented. One of the purposes of this paper is to report that the two layers and three layers clad strip could be cast by the twin roll caster of this study. The investigation of the characters of these casters and the clad strips was purpose of this paper, too. The connecting at the interface between the strips was most important in the casting of the clad strip. Therefore, the attention was paid on the conditions of the interface. Design/methodology/approach: A vertical type tandem twin roll caster and a twin roll caster equipped with a scraper were designed, assembled and tested. Castings of the two layers clad strip and the three layers clad strip directly from molten metal were tried using these twin roll casters. The connecting strength between strips was investigated by the continuous bending test and the cold rolling. The diffusion and re-melting at the interface was investigated by the SEM-EPMA. Findings: The twin roll casters invented in this study could cast the two layers and three layers clad strips directly from molten metal. These clad strips had clear interface between the strips. This means that the mixing of the two alloys did not occur at the interface. The diffusion of elements of the each strip into another strip did not occur at the interface. The connecting strength was enough to endure the peeling at the interface by continuous bending. The clad ratio could be controlled by the solidification length up to 10:1. Two layers clad strip assembled from Al-Mg alloy strip and another aluminium alloy strip could be cast without defect by the effect of the scraper. The three layers clad strip which base strip had lower melting point than that of the overlay strip could be cast. Practical implications: The three layers clad strip, which base strip is 3003 aluminium alloy and overlay strips are 4045 aluminium alloy, can be used for the brazing sheet of the radiator of the automobile. The twin roll caster of this paper could cast this type of clad strip. The process saving and the energy saving can be attain by the twin roll caster of this paper. The clad ratio between the base strip and the overlay strip was smaller than 10:1. Originality/value: The twin roll casters that could cast two and three layers clad strips were original invention. using the twin roll caster.
Wydawca
Rocznik
Tom
Strony
36--44
Opis fizyczny
Bibliogr. 22 poz.
Twórcy
autor
- Osaka Institute of Technology, 5-16-1 Omiya Asahiku Osaka city 535-8585, Japan
autor
- Graduate School of Tokyo Institute of Technology, Japan
autor
- Tokyo Institute of Technology, Japan
autor
- Gunma University, Japan
Bibliografia
- [1] R. Cook, P.G. Groock, P.M. Thomas, D.V. Edmonds, J.D. Hunt, Development of the twin-roll casting process, Journal of Materials Processing Technology 55 (1995) 76-84.
- [2] M. Cortes, Pechiney-Junmbo 3CM, The new demands of thin strip casting, Light Metals (1995) 1161-1164.
- [3] B. Taraglio, C. Romanowski, Thin-gage/high-speed roll casting technology for foil production, Light Metals (1995) 1165-1182.
- [4] A.I. Nussbaum, Three-state-of-the-art Thin-gage high-speed roll caster for aluminum alloy sheet products, Light Metals 55(1997) 34-39.
- [5] O. Daland, A.B. Espedal, M.L. Nedreberg, I. Alvestad, Thin gage twin-roll casting, process capabilities and product quality, Light Metal (1997) 745-752.
- [6] P.Y. Menet, R. Cayol, J. Moriceau, Pechiney Jumbo 3CM ‘TM’ start-up of the Neu-Brisach thin strip caster, Light Metal (1997) 753-756.
- [7] P. M. Thomas, P.G. Grocock, J.M. Bouzendorffer, Dynamic strip caster-An update on the operation of the roll caster at Eurofoil, Metall Plant Technology Internacional 20 (1997) 44-52.
- [8] S. Hamers, D. Smith, C. Romanowski, G. Yildizbayrak, B. Taraglio, Twin roll casting of aluminum at 2.5 mm gauge, Production experience and process improvement, Light Metal (1999) 931-937.
- [9] J. Benedyk, Thin strip casting for aluminum alloy sheet applications developed by Pechiney at Neuf-Brisach, Light Metal Age 59 (2001) 28-30.
- [10] S. Hamer, C. Romanowski, B. Taraglio, Continuous casting and rolling of aluminium, Analysis of capacities, products ranges and Technology, Light Metal Age 60 (2002) 6-17.
- [11] M. Duendar, O.E. Keles, B. Kerti, N. Dogan, Crystallographic texture development of twin-roll cast aluminum strips, Light Metal (2004) 723-724.
- [12] Ch. Gras, M. Meredith, J.D. Hund, Microdefects for mation during the roll casting of Al-Mg-Mn aluminum alloys, Journal of Materials Processing Technology 167 (2005) 62-72.
- [13] T. Haga, S. Suzuki, A twin roll caster to casting of clad strip. Journal of Materials Processing and Technology 138 (2003) 366-371.
- [14] T. Haga, K. Takahashi, Downward melt drag twin roll caster, Journal of Materials Processing and Technology 157 (2004) 696-700.
- [15] T. Haga, Casting of clad strip using a twin roll caster, Proceeding of the 33rdInternational Matador Conference 2000, 295-300
- [16] T. Haga, R. Nakamura, S. Kumai, H. Watari, Clad strip casting by a twin roll caster, Archives of Materials Science and Engineering 37 (2009) 117-124.
- [17] T. Haga, M. Matsuo, D. Kunigo, Y. Hatanaka, R. Nakamura, H. Watari, S. Kumai, Journal. of Achievements in Materials and Manufacturing Engineering 34 (2009) 172-179.
- [18] T. Haga, M. Ikawa, H. Watari, S. Kumai, High speed twin roll casting of Al-3Si-0.6Mg strip, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 337-340.
- [19] T. Haga, M. Ikawa, H. Watari, S. Kumai, High speed twin roll casting of 6016 strip, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 371-374.
- [20] T. Haga, M. Ikawa, H. Watari, S. Kumai, High speed twin roll casting of recycled Al-3Si-0.6M g strip, Journal of Achievements in Materials and Manufacturing Engineering 18 (2007) 7-12.
- [21] T. Haga, Development of twin roll caster for light metals, Journal of Achievements in Materials and Manufacturing Engineering 43 (2010) 393-402.
- [22] T. Haga, K. Akitsu, K. Kamakura, S. Kumai, H. Watari, Strip casting using a single roll caster equipped with a scraper, Journal of Achievements in Materials and Manufacturing Engineering 55 (2012) 26-32.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-88bd834b-f9a0-44ef-bc9f-994e38ce3757