Experimental Investigation and Simulation of Slow Pyrolysis Process of Arabica Coffee Agroindustry Residues in a Pilot-Scale Reactor

Setiawan, Adi; Zakarya, Muhammad; Alchalil; Nur, Taufiq Bin

doi:10.12911/22998993/150693

Artykuł - szczegóły

Tytuł artykułu

Experimental Investigation and Simulation of Slow Pyrolysis Process of Arabica Coffee Agroindustry Residues in a Pilot-Scale Reactor

Autorzy

Setiawan Adi , Zakarya Muhammad , Alchalil , Nur Taufiq Bin

Treść / Zawartość

Pełne teksty:

Pobierz

Identyfikatory

DOI

10.12911/22998993/150693

Warianty tytułu

Języki publikacji

Abstrakty

Coffee pulp and husk are the primary residues of the coffee agro-industry. Disposing of them into the land can bring a serious problem on the environment. Strategies are needed to convert it into more valuable products as well as reduce the risk of environmental damage. This paper reports experimental and simulation investigation on the pyrolysis of Gayo arabica coffee pulp and husk in a pilot scale reactor. The investigation included finding the chemical and physical properties of biomass under ultimate, proximate, bomb calorimeter and TGA analyses. During the pyrolysis experiments, 3 kg of dried raw material was fed into the reactor and heated from room temperature to 600 °C, then held for 2.5 h. Afterwards, the resulting biochar and pyrolytic oil ware quantified for product distribution analysis. Modeling and simulation of the pyrolysis process were performed using Aspen Plus V10 software. Experimental results show that biochar is the main product giving a yield of 43.83%. The percentage of pyrolytic oil and un-condensable gas products are 25.5% and 30.67%, respectively. The thermodynamic simulation shows a good agreement with the experimental result, which helps in optimization and scaling up reactor.

Słowa kluczowe

slow pyrolysis pyrolytic oil biochar aspen plus coffee agro-industry residue

Wydawca

Polskie Towarzystwo Inżynierii Ekologicznej
Lublin University of Technology

Czasopismo

Journal of Ecological Engineering

Rocznik

2022

Tom

Vol. 23, nr 8

Strony

260--269

Opis fizyczny

Bibliogr. 48 poz., rys., tab.

Twórcy

autor

Setiawan Adi

adis@unimal.ac.id

Mechanical Engineering Department, Faculty of Engineering, Universitas Malikussaleh, Jalan Batam, Bukit Indah, Muara Satu, 24352, Lhokseumawe, Indonesia

https://orcid.org/0000-0003-3967-542X

autor

Zakarya Muhammad

Mechanical Engineering Department, Faculty of Engineering, Universitas Malikussaleh, Jalan Batam, Bukit Indah, Muara Satu, 24352, Lhokseumawe, Indonesia

autor

Alchalil

Mechanical Engineering Department, Faculty of Engineering, Universitas Malikussaleh, Jalan Batam, Bukit Indah, Muara Satu, 24352, Lhokseumawe, Indonesia

autor

Nur Taufiq Bin

Mechanical Engineering Department, Universitas Sumatera Utara, Jalan Tri Dharma, Padang Bulan, 20155, Medan, Indonesia

https://orcid.org/0000-0003-1690-9799

Bibliografia

1. Adeniyi, A.G., Odetoye, T.E., Titiloye, J., Ighalo, J.O. 2019. A Thermodynamic Study of Rice Husk (Oryza Sativa) Pyrolysis. Eur J Sustain Dev Res 3, 1–10. https://doi.org/10.29333/ejosdr/5830
2. Alias, N.B., Ibrahim, N., Hamid, M.K.A., 2014. Pyrolysis of empty fruit bunch by thermogravimetric analysis. Energy Procedia, 61, 2532–2536. https://doi.org/10.1016/j.egypro.2014.12.039
3. Aller, D., Bakshi, S., Laird, D.A. 2017. Modified method for proximate analysis of biochars. J Anal Appl Pyrolysis, 124, 335–342. https://doi.org/10.1016/j.jaap.2017.01.012
4. Basu, P. 2013. Biomass Gasification, Pyrolysis, and Torrefaction Practical Design and Theory, Second Edi. ed. Elsevier, San Diego, USA.
5. BPS-Statistics Indonesia, 2017. Indonesian Coffee Statistics. BPS - Statistics Indonesia, Jakarta.
6. Directorate General of Estate Crops, 2017. Tree Crop Estate Statistics Of Indonesia. Secretariate of Directorate General of Estate Crops, Jakarta.
7. Ighalo, J.O., Adeniyi, A.G. 2019. Thermodynamic modelling and temperature sensitivity analysis of banana (Musa spp.) waste pyrolysis. SN Appl Sci 1. https://doi.org/10.1007/s42452-019-1147-3
8. International Coffee Organization, 2017. All exporting Countries Total Production Crop Year. England (GB): ICO.
9. Janissen, B., Huynh, T. 2018. Resources, Conservation & Recycling Chemical composition and value-adding applications of co ff ee industry by- products : A review. Resour Conserv Recycl, 128, 110–117. https://doi.org/10.1016/j.resconrec.2017.10.001
10. Kan, T., Strezov, V., Evans, T.J. 2016. Lignocellulosic biomass pyrolysis: A review of product properties and effects of pyrolysis parameters. Renew Sustain Energy Rev, 57, 1126–1140. https://doi.org/https://doi.org/10.1016/j.rser.2015.12.185
11. Kumar, R., Strezov, V., Lovell, E., Kan, T., Weldekidan, H., He, J., Dastjerdi, B., Scott, J. 2019. Bio-oil upgrading with catalytic pyrolysis of biomass using Copper/zeolite-Nickel/zeolite and Copper-Nickel/zeolite catalysts. Bioresour Technol, 279, 404–409. https://doi.org/https://doi.org/10.1016/j.biortech.2019.01.067
12. Kumar, R., Strezov, V., Weldekidan, H., He, J., Singh, S., Kan, T., Dastjerdi, B. 2020. Lignocellulose biomass pyrolysis for bio-oil production: A review of biomass pre-treatment methods for production of drop-in fuels. Renew Sustain Energy Rev, 123. https://doi.org/10.1016/j.rser.2020.109763
13. Leng, L., Huang, H. 2018. An overview of the effect of pyrolysis process parameters on biochar stability. Bioresour Technol. https://doi.org/10.1016/j.biortech.2018.09.030
14. Lestinsky, P., Palit, A. 2016. Wood Pyrolysis using aspen plus simulation and industrially applicable model. Geosci Eng LXII, 11–16. https://doi.org/10.1515/gse-2016-0003
15. Nur, T.B., Setiawan, A., Yudanto, B.G., Ependi, S. 2019. Techno-economic analysis of organic rankine cycle fueled biomass waste from palm oil Techno-economic Analysis of Organic Rankine Cycle Fueled Biomass Waste from Palm Oil Mill 020006. https://doi.org/10.1063/1.5094984
16. Patel, S., Kundu, S., Paz-Ferreiro, J., Surapaneni, A., Fouche, L., Halder, P., Setiawan, A., Shah, K. 2019. Transformation of biosolids to biochar: A case study. Environ Prog Sustain Energy, 38, 1–11. https://doi.org/10.1002/ep.13113
17. Patel, S.R., Kundu, S.K., Halder, P.K., Setiawan, A., Paz-Ferreiro, J., Surapaneni, A., Shah, K. V. 2018. A hybrid kinetic analysis of the biosolids pyrolysis using thermogravimetric analyser. Chemistry Select, 3, 13400–13407. https://doi.org/10.1002/slct.201802957
18. Seri, M., Putri, F.S., 2017. Effect of temperature, time, and water content of material on the pyrolysis of palm midrib powder. J Tek Kim USU, 6, 35–40.
19. Setiawan, A., Hayat, F., Faisal, Nur, T.B. 2019. Combustion characteristics of densified bio-char produced from Gayo Arabica coffee-pulp: Effect of binder. IOP Conf Ser Earth Environ Sci, 364. https://doi.org/10.1088/1755-1315/364/1/012007
20. Setiawan, A., Randa, A.G., Faisal, Nur, T.B., Rusdianasari. 2020. Thermal decomposition of Gayo Arabica coffee-pulp in a segmented chamber. J Phys Conf Ser, 1500, 12076. https://doi.org/10.1088/1742-6596/1500/1/012076
21. Syamsudin, Purwati, S., Surachman, A.W.R.B.I. 2016. Isothermal Pyrolysis of Sludge Cake and Pulp Reject From Kraft Pulp Mill. J Selulosa, 6, 71–82.
22. Ward, J., Rasul, M.G., Bhuiya, M.M.K. 2014. Energy recovery from biomass by fast pyrolysis. Procedia Eng, 90, 669–674. https://doi.org/10.1016/j.proeng.2014.11.791
23. Xianjun, X., Zongkang, S., Peiyong, M., Jin, Y., Zhaobin, W. 2015. Establishment of three components of biomass pyrolysis yield model. Energy Procedia, 66, 293–296. https://doi.org/10.1016/j.egypro.2015.02.061
24. Zhang, W., Henschel, T., Söderlind, U., Tran, K.Q., Han, X. 2017. Thermogravimetric and Online Gas Analysis on various Biomass Fuels. Energy Procedia, 105, 162–167. https://doi.org/10.1016/j.egypro.2017.03.296
25. Adeniyi, A.G., Odetoye, T.E., Titiloye, J., Ighalo, J.O. 2019. A Thermodynamic Study of Rice Husk (Oryza Sativa) Pyrolysis. Eur J Sustain Dev Res, 3, 1–10. https://doi.org/10.29333/ejosdr/5830
26. Alias, N.B., Ibrahim, N., Hamid, M.K.A. 2014. Pyrolysis of empty fruit bunch by thermogravimetric analysis. Energy Procedia, 61, 2532–2536. https://doi.org/10.1016/j.egypro.2014.12.039
27. Aller, D., Bakshi, S., Laird, D.A. 2017. Modified method for proximate analysis of biochars. J Anal Appl Pyrolysis, 124, 335–342. https://doi.org/10.1016/j.jaap.2017.01.012
28. Basu, P. 2013. Biomass Gasification, Pyrolysis, and Torrefaction Practical Design and Theory, Second Edi. ed. ELSEVIER, San Diego, USA.
29. BPS-Statistics Indonesia. 2017. Indonesian Coffee Statistics. BPS - Statistics Indonesia, Jakarta.
30. Directorate General of Estate Crops. 2017. Tree Crop Estate Statistics Of Indonesia. Secretariate of Directorate General of Estate Crops, Jakarta.
31. Ighalo, J.O., Adeniyi, A.G. 2019. Thermodynamic modelling and temperature sensitivity analysis of banana (Musa spp.) waste pyrolysis. SN Appl Sci, 1. https://doi.org/10.1007/s42452-019-1147-3
32. International Coffee Organization. 2017. All exporting Countries Total Production Crop Year. England (GB): ICO.
33. Janissen, B., Huynh, T. 2018. Resources, Conservation & Recycling Chemical composition and value-adding applications of co ff ee industry by- products: A review. Resour Conserv Recycl, 128, 110–117. https://doi.org/10.1016/j.resconrec.2017.10.001
34. Kan, T., Strezov, V., Evans, T.J. 2016. Lignocellulosic biomass pyrolysis: A review of product properties and effects of pyrolysis parameters. Renew Sustain Energy Rev, 57, 1126–1140. https://doi.org/https://doi.org/10.1016/j.rser.2015.12.185
35. Kumar, R., Strezov, V., Lovell, E., Kan, T., Weldekidan, H., He, J., Dastjerdi, B., Scott, J. 2019. Bio-oil upgrading with catalytic pyrolysis of biomass using Copper/zeolite-Nickel/zeolite and Copper-Nickel/zeolite catalysts. Bioresour Technol, 279, 404–409. https://doi.org/https://doi.org/10.1016/j.biortech.2019.01.067
36. Kumar, R., Strezov, V., Weldekidan, H., He, J., Singh, S., Kan, T., Dastjerdi, B. 2020. Lignocellulose biomass pyrolysis for bio-oil production: A review of biomass pre-treatment methods for production of drop-in fuels. Renew Sustain Energy Rev, 123. https://doi.org/10.1016/j.rser.2020.109763
37. Leng, L., Huang, H. 2018. An overview of the effect of pyrolysis process parameters on biochar stability. Bioresour Technol. https://doi.org/10.1016/j.biortech.2018.09.030
38. Lestinsky, P., Palit, A. 2016. Wood Pyrolysis Using Aspen Plus Simulation and Industrially Applicable Model. Geosci Eng LXII, 11–16. https://doi.org/10.1515/gse-2016-0003
39. Nur, T.B., Setiawan, A., Yudanto, B.G., Ependi, S. 2019. Techno-economic analysis of organic rankine cycle fueled biomass waste from palm oil Techno-economic Analysis of Organic Rankine Cycle Fueled Biomass Waste from Palm Oil Mill 020006. https://doi.org/10.1063/1.5094984
40. Patel, S., Kundu, S., Paz-Ferreiro, J., Surapaneni, A., Fouche, L., Halder, P., Setiawan, A., Shah, K. 2019. Transformation of biosolids to biochar: A case study. Environ Prog Sustain Energy, 38, 1–11. https://doi.org/10.1002/ep.13113
41. Patel, S.R., Kundu, S.K., Halder, P.K., Setiawan, A., Paz-Ferreiro, J., Surapaneni, A., Shah, K.V. 2018. A Hybrid Kinetic Analysis of the Biosolids Pyrolysis using Thermogravimetric Analyser. Chemistry-Select, 3, 13400–13407. https://doi.org/10.1002/slct.201802957
42. Seri, M., Putri, F.S. 2017. Effect of Temperature, Time, and Water Content of Material on The Pyrolysis of palm Midrib Powder. J Tek Kim USU, 6, 35–40.
43. Setiawan, A., Hayat, F., Faisal, Nur, T.B. 2019. Combustion characteristics of densified bio-char produced from Gayo Arabica coffee-pulp: Effect of binder. IOP Conf Ser Earth Environ Sci, 364. https://doi.org/10.1088/1755-1315/364/1/012007
44. Setiawan, A., Randa, A.G., Faisal, Nur, T.B., Rusdianasari. 2020. Thermal decomposition of Gayo Arabica coffee-pulp in a segmented chamber. J Phys Conf Ser 1500, 12076. https://doi.org/10.1088/1742-6596/1500/1/012076
45. Syamsudin, Purwati, S., Surachman, A.W.R.B.I. 2016. Isothermal Pyrolysis of Sludge Cake and Pulp Reject From Kraft Pulp Mill. J Selulosa, 6, 71–82.
46. Ward, J., Rasul, M.G., Bhuiya, M.M.K. 2014. Energy recovery from biomass by fast pyrolysis. Procedia Eng 90, 669–674. https://doi.org/10.1016/j.proeng.2014.11.791
47. Xianjun, X., Zongkang, S., Peiyong, M., Jin, Y., Zhaobin, W. 2015. Establishment of Three Components of Biomass Pyrolysis Yield Model. Energy Procedia, 66, 293–296. https://doi.org/10.1016/j.egypro.2015.02.061
48. Zhang, W., Henschel, T., Söderlind, U., Tran, K.Q., Han, X. 2017. Thermogravimetric and Online Gas Analysis on various Biomass Fuels. Energy Procedia, 105, 162–167. https://doi.org/10.1016/j.egypro.2017.03.296

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Bibliografia

Identyfikator YADDA

bwmeta1.element.baztech-884ff541-c0e1-4fd4-b100-5b8038757897