Influence of cutting parameters and tool edge geometries on the machinability of AlSi aisi 52100 steel in hard whirling

• Autorzy: Song Shuquan , Zhang Yu , Cheng Jiangtao , Zhang Hao , Guan Xiangyu , Zuo Dunwen , Shen Xiaoqiang
• Języki publikacji: EN

Abstrakty

EN

The synergistic effect of prepared tool edge and cutting parameters in hard whirling is still unclear, limiting its application in producing large precision ball screws. This paper aims to reveal the effect mechanism of cutting parameters and edge geometries in the whirling process to improve the stability of ball screw quality. A novel cutting force measurement strategy is proposed, and a systematic study of cutting force, surface quality and tool wear is implemented. The results show that small feed (less than 0.15 mm) and high cutting speed (more than 180 m/min) can ensure machining efficiency and improve surface quality. The machining quality can be improved when the edge radius is 10 µm, and the chamfer size is 0.1 mm × 20◦ . The tool with a 30 µm edge radius has a low probability of early failure, but the later wear is severe and timely sharpening is recommended. This study could guide cutting parameters and edge geometry optimization to improve the stability of the quality in hard whirling.

Słowa kluczowe

EN

hard whirling; cutting edge radius; cutting parameters; machinability

• Wydawca: Instytut Podstawowych Problemów Techniki PAN
• Czasopismo: Engineering Transactions
• Rocznik: 2023
• Tom: Vol. 71, iss. 3
• Strony: 399--417
• Opis fizyczny: Bibliogr. 24 poz., rys., tab., wykr.

Twórcy

autor

Song Shuquan

• School of Mechanical Engineering, Yancheng Institute of Technology Yancheng 224051, China
• Zhejiang Provincial Key Laboratory for Cutting Tools, Taizhou University Taizhou 318000, China

autor

Zhang Yu

• School of Mechanical Engineering, Yancheng Institute of Technology Yancheng 224051, China

autor

Cheng Jiangtao

• School of Mechanical Engineering, Yancheng Institute of Technology Yancheng 224051, China

autor

Zhang Hao

• School of Mechanical Engineering, Yancheng Institute of Technology Yancheng 224051, China

autor

Guan Xiangyu

• School of Mechanical Engineering, Yancheng Institute of Technology Yancheng 224051, China

autor

Zuo Dunwen

• College of Mechanical and Electrical Engineering Nanjing University of Aeronautics & Astronautics Nanjing, 210016, China

autor

Shen Xiaoqiang

• Department of Precision Manufacturing Engineering Suzhou Vocational Institute of Industrial Technology Suzhou, 215104, China

Bibliografia

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Uwagi

Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).