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Abstrakty
This study investigates the influence of polymerization kinetics and the processing sequence on the microstructure and mechanical performance of Al₂O₃-Ni composites fabricated via centrifugal gel casting. Two fabrication approaches were compared, differing in the sequence of component addition and the temperature of the casting mass. The optimized method, involving cooling the suspension to below 5°C prior to the addition of nickel powder and the polymerization initiator, significantly extended the gelation idle time from 225 s to 475 s, allowing improved control over polymerization and particle dispersion. As a result, the microstructure exhibited enhanced phase homogeneity and reduced porosity. Compression tests demonstrated substantial enhancement in mechanical performance: the compres sive strength increased from 22 MPa in the non-optimized series to 185 MPa in the optimized series, representing more than an eightfold improvement. These findings highlight a practical strategy for tuning the polymerization behavior to engineer high-performance ceramic-metal composites with potential applications in structural and functional components.
Czasopismo
Rocznik
Tom
Strony
113--122
Opis fizyczny
Bibliogr. 21 poz., rys.
Twórcy
autor
- Warsaw University of Technology, Faculty of Materials Science and Engineering, 141 Woloska St., 02-507 Warsaw, Poland
autor
- Faculty of Chemistry, Warsaw University of Technology, 3 Noakowskiego St., 00-664 Warsaw, Poland
autor
- Faculty of Chemistry, Warsaw University of Technology, 3 Noakowskiego St., 00-664 Warsaw, Poland
autor
- Warsaw University of Technology, Faculty of Materials Science and Engineering, 141 Woloska St., 02-507 Warsaw, Poland
autor
- Warsaw University of Technology, Faculty of Materials Science and Engineering, 141 Woloska St., 02-507 Warsaw, Poland
autor
- Faculty of Chemistry, Warsaw University of Technology, 3 Noakowskiego St., 00-664 Warsaw, Poland
autor
- Military University of Technology, Faculty of Mechanical Engineering, 2 Gen. S. Kaliskiego St., 00-908 Warsaw, Poland
- 3Military University of Technology, Faculty of Mechanical Engineering, 2 Gen. S. Kaliskiego St., 00-908 Warsaw, Poland
autor
- Warsaw University of Technology, Faculty of Materials Science and Engineering, 141 Woloska St., 02-507 Warsaw, Poland
Bibliografia
- [1] Marimuthu S., Malathi A.C.J., Raghavan V., Grace A.N., 2 - Processing of ceramics, In: Elsevier Series in Advanced Ceramic Materials, Advanced Ceramics for Energy Storage, Thermoelectrics and Photonics, Elsevier 2023, 19–39, DOI: https://doi.org/10.1016/B978 0-323-90761-3.00018-8.
- [2] Ali M.S., Ariff A.H.M, Hashmi M.S.J., Brabazon D., Metal Particles as Additives in Ceramic Composite Ma terials: A Review of Mechanical Properties and Their Origin, Encyclopedia of Materials: Composites, Elsevier 2018, 145–157, DOI: https://doi.org/10.1016/ B978-0-12-803581-8.10538-7.
- [3] Liu Y., Wang H., Hao J., Cheng Y., Dong S., Hu P., Han W., Zhang X., Key Materials for Extreme High Temperature Environments: Ultra-High-Temperature Ceramics and Their Composites, Extreme Materials 2025, DOI: https://doi.org/10.1016/j.exm.2025.01.001.
- [4] Rayhan S.B., Rahman M.M., Rahman M.Z., Salam S.M.I.I.I., 13.06 - Advances in ceramic composites: Manufacture, performances, and applications, Comprehensive Materials Processing (Second Edition), Else vier 2024, 110-124, DOI: https://doi.org/10.1016/ B978-0-323-96020-5.00141-2.
- [5] Mahedi Azad H.K., Rahman M.Z., 12.29 - Ceramic matrix composites with particulate reinforcements-Progress over the past 15 years, Comprehensive Materials Processing (Second Edition), Elsevier 2024, 395-408, DOI: https://doi.org/10.1016/B978-0-323-96020-5.00054-6.
- [6] Zygmuntowicz J., Winkler H., Wachowski M. et al., Novel Functionally Gradient Composites Al2O3-CuMo Obtained via Centrifugal Slip Casting, Metall Mater Trans A 2021, 52, 3628–3646, DOI: https://doi.org/10.1007/s11661-021-06334-1.
- [7] Young A.C., Omatete O.O., Janney M.A., Menchhofer P.A., Gelcasting of Alumina, Journal of the American Ceramic Society 1991, 74, 612–618, DOI: https://doi.org/10.1111/j.1151-2916.1991.tb04068.x [8] Janney M.A., Strehlow R.A., Gelcasting: a new ceramic forming process, Am. Ceram. Soc. Bull. 1991, 70.10, 1641–1649.
- [9] Chen R., Huang Y., Wang C.A., Qi J., Ceramics With Ultra-Low Density Fabricated by Gelcasting: An Un conventional View, Journal of the American Ceramic Society 2007, 90, 3424–3429, DOI: https://doi.org/10.1111/j.1551-2916.2007.01915.x.
- [10] Wiecinska P., Graule T., Bachonko M., Organic additives in gel-tape casting of ceramic powders - A novel approach to the problem of elasticity and cracking of thin tapes, Journal of the European Ceramic Society 2015, 35, 3949–3957, DOI: https://doi.org/10.1016/ j.jeurceramsoc.2015.05.028.
- [11] Barati A., Kokabi M., Famili M.H.N., Drying of gelcast ceramic parts via the liquid desiccant method, Journal of the European Ceramic Society 2003, 23, 2265–2272, DOI: https://doi.org/10.1016/S0955-2219(03)00045-1.
- [12] Zhao L., Yang J.L, Ma L.G., Huang Y., Influence of minute metal ions on the idle time of acrylamide polymerization in gelcasting of ceramics, Mater. Lett. 2002, 56, 990-994.
- [13] Potoczek M., A catalytic effect of alumina grains onto polymerization rate of methacrylamide-based gelcasting system, Ceram. International 2006, 32, 739–744.
- [14] Zygmuntowicz J., Miazga A., Wiecinska P., Kaszuwara W., Konopka K., Szafran M., Combined centrifugal slip casting method used for preparation the Al2O3-Ni functionally graded composites, Composites Part B: En gineering 2018, 141, 158-163, DOI: https://doi.org/10.1016/ j.compositesb.2017.12.056.
- [15] Zygmuntowicz J., Miazga A., Konopka K., Jedrysiak K., Kaszuwara W., Alumina matrix ceramic-nickel compo sites formed by centrifugal slip casting, Process Appl Ceram. 2015, 9, 199–202, DOI:10.2298/PAC1504199Z.
- [16] Zygmuntowicz J., Wiecinska P., Miazga A. et al., Ther moanalytical studies of the ceramic-metal composites obtained by gel-centrifugal casting, J. Therm. Anal. Calorim. 2018, 133, 303-312, DOI: https://doi.org/10.1007/ s10973-017-6647-z.
- [17] Michalski J., Wejrzanowski T., Pielaszek R., Konopka K., Łojkowski W., Kurzydłowski K.J., Application of im age analysis for characterization of powders, Mater. Sci. Pol. 2005, 23, 79-86.
- [18] Kurzydlowski K.J., Ralph B., The Quantitative De scription of the Microstructure of Materials, CRC Press (1995).
- [19] Wejrzanowski T., Spychalski W., Rożniatowski K., Kurzydłowski K., Image based analysis of complex microstructures of engineering materials, Int. J. Appl. Math. Comput. Sci. 2008, 18, 33-39, DOI: https://doi.org/10.2478/v10006-008-0003-1.
- [20] Wejrzanowski T., Kurzydlowski K.J., Stereology of grains in nano-crystals, Solid State Phenom. 2003, 94, 221-228, DOI: https://doi.org/10.4028/www.scien tific.net/SSP.94.221.
- [21] Zygmuntowicz J., Wachowski M., Miazga A., Konopka K., Kaszuwara W., Characterization of Al₂O₃/Ni composites manufactured via CSC technique in a magnetic field, Composites Part B: Engineering, 2019, 156, 2019, 113–120, DOI: doi.org/10.1016/j.compositesb.2018.08.079.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2025).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-874eb5bb-5562-4173-bcb0-d5f187a695dc
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