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The Use of Additive Manufacturing for Production of Commercial Airplane Power Plants Components: A Review

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The purpose of this paper is to provide an overview of the available Additive Manufacturing (AM) technologies widely documented in many scientific papers and to attempt to answer the question of whether this technology could be used in the optimization of geometry for aircraft engine parts. The core research method in this article is based on the analysis of the scientific literature related to Additive Manufacturing gathered over the past two decades. The discussion starts with a review of various technological solutions, including Powder Bed Fusion (PBF), Direct Energy Deposition (DED) or Electron Beam Melting (EBM). The technological schemes of the processes or their differences are shown, as well as the advantages, disadvantages, and development opportunities. The article also attempts to divide AM technologies in terms of the materials used. The purpose of this approach is to simplify technology selection from an engineering point of view. At the end of this article, industrial ‘in-use’ applications in safety orientated aerospace market are overviewed. As a result of the literature analysis, an attempt is made to prove that modern additive technologies could be used to optimize integrated and complex structures like air bleeds in high pressure compressors of airplane powerplants.
Czasopismo
Rocznik
Tom
2
Strony
36--45
Opis fizyczny
Bibliogr. 37 poz., rys., tab.
Twórcy
Bibliografia
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  • 6. Cui, J., Zhao, B., Liu, Y., Li, S., (2013). Numerical Research on the Safety and Performance of Transonic Compressor with Bleed Air at Multiple Operation State. 3rd International Symposium on Aircraft Airworthiness, ISAA
  • 7. DebRoy, T., Wei, H.L., Zuback, J.S., Mukherjee, T., Elmer, J.W., Milewski, J.O., Beese, A.M., Wilson-Heid, A., De, A., Zhang, W., (2018). Additive manufacturing of metallic components – Process, structure and properties. Prog. Mater Sci. 92. https://doi.org/10.1016/j.pmatsci.2017.10.001.
  • 8. Duda, T. & Raghavan, L.V., (2016). 3D Metal Pinting Technology. IFAC-PapersOnLine. https://doi.org/10.1016/j.ifacol.2016.11.111
  • 9. Gadagi, B. & Lekurwale, R., (2020). A review on advances in 3D metal printing. Materials Today: Proceedings.
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  • 11. GE Additive. (2018a). Why GE Additive’s 3D Prtinted Catalyst Turboprop Engine Is Turning Heads, https://www.ge.com/additive/stories/ge-additive-3d-printed-catalyst-turboprop-engine-turning-heads, page visited January 2022
  • 12. Gisario, A., Kazarian M., Martina F., Mehrpiuya, M., (2019). Metal additive manufacturing in the commercial aviation industry: A review. Journal of Manufacturing Systems. https://doi.org/10.1016/j.jmsy.2019.08.005
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  • 15. Jandyal, A., Chaturvedi, I., Wazir, I., A.Raina, Haq. M.I.U., (2021). 3D printing –A review of processes, materials and applications in industry 4.0. Sustainable Operations and Computer. https://doi.org/10.1016/j.susoc.2021.09.004
  • 16. Lewandowski, JJ. & Seifi, M., (2016). Metal additive manufacturing: a review of mechanical properties, Ann Rev Mater Res. https://doi.org/10.1146/annurev-matsci-070115-032024
  • 17. Martina, F., Colegrove PA., Williams SW., Meyer J. (2015). Microstructure of interpass rolled wire+ arc additive manufacturing Ti-6Al-4V components. Metall Mater Trans A
  • 18. Moore, C., Digital Marketing Specialist at Ballymaloe Foods. (2018). The History of Additive Manufacturing – Timeline. (https://www.linkedin.com/pulse/history-additive-manufacturing-timeline-clare-moore). page visited 22.01.2022
  • 19. Murr, LE., Gaytan SM., Ramirez DA., Martinez E., Hernandez J., Amato KN., et al. (2012). Metal fabrication by additive manufacturing using laser and electron beam melting technologies. J Mater Sci Technol. https://doi.org/10.1016/S1005-0302(12)60016-4
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  • 22. Parthasarathy, J., Starly, B., Raman, S., Christensen. A., (2010). Mechanical evaluation of porous titanium (Ti6Al4V) structures with electron beam melting (EBM). J. Mech. Behav. Biomed. Mater. https://doi.org/10.1016/j. jmbbm.2009.10.006
  • 23. Peach, M., (2015). Pratt & Whitney uses 3D printing for aero engine parts. https://optics.org/news/6/4/7, visited 28.01.2022.
  • 24. Pham, DT. & Dimov SS., (2001). Rapid Manufacturing: The Technologies and Applications of Rapid Prototyping and Rapid Tooling. Springer-Verlag, London. https://doi.org/10.1243/095440603762554569
  • 25. Ramakrishnan, A. & Dinda, G.P., (2019). Direct laser metal deposition of Inconel 738. Mater. Sci. Eng. https://doi.org/10.1016/j.msea.2018.10.020.
  • 26. Sames, WJ., List, FA., Pannala, S., Dehoff, RR., Babu, SS., (2016). The metallurgy and processing science of metal additive manufacturing. Int Mater Rev. https://doi.org/10.1080/09506608.2015.1116649
  • 27. Schotte, G., (2019). A Brief History of Additive Manufacturing. Trimech Blog (https://blog.trimech.com/a-brief-history-of-additive-manufacturing), October 4th 2019
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  • 29. Siemens AG. (2018). Additive Manufacturing: Siemens uses innovative technology to produce gas turbines. (https://press.siemens.com/global/en/feature/additive-manufacturing-siemens-uses-innovative-technology-produce-gas-turbines), page visited 22.01.2022
  • 30. Siggeirsson, E.M.V., Andersson, N., Olander, M.B., (2021). Numerical and Experimental Aerodynamic Investigation of and S-Shaped Intermediate Compressor Duct With Bleed. Journal of Turbomachinery. https://doi.org/10.1115/1.4050670
  • 31. Spanelis, A. & Walker, A.D., (2022). Aerodynamic Influence of Bleed on the Last Stage of Low-Pressure Compressor and S-Duct. Journal of Turbomachinery. DOI: https://doi.org/10.1115/1.4052134
  • 32. Thompson, M.K., Moroni, G., Vanker, T., Fadel, G., Cambell, R., and team. (2016). Design for Additive Manufacturing: Trends, opportunities, considerations, and constrains. CIRP Annals – Manufacturing Technology. https://doi.org/10.1016/j.cirp.2016.05.004
  • 33. Uhlmann, E., Kersting R., Klein TB., Cruz MF., Borille AV. (2015). Additive manufacturing of titanium alloy for aircraft components. Procedia CIRP. https://doi.org/10.1016/j.procir.2015.08.061
  • 34. Wohlers, T., (2012). Additive manufacturing and 3D printing, State of the industry. Annu. Worldw. Prog. Rep. Wohlers Assoc.
  • 35. Wohlers, T., Gornet, T., (2014a). History of additive manufacturing.wohlersassociates.com
  • 36. Yadroitsev, I., du Plessis, A., MacDonald, E., (2021). Fundamentals of Laser Powder Bed Fusion of Metals. https://www.elsevier.com/books/fundamentals-of-laser-powder-bed-fusion-ofmetals/ yadroitsev/978-0-12-824090-8.
  • 37. Yadroitsev, I., Yadroitsava, I., du Plessis, I., (2021a). Basics of laser powder bed fusion, in: Fundamentals of Laser Powder Bed Fusion of Metals. Elsevier. doi: https://doi.org/10.1016/B978-0-12-824090-8.00024-X.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-8696e26c-6a2a-45eb-8224-c32ee12717b7
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