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Temperature and phase transformations fields during surfacing by welding of CCS machine roll

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Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
In work have been presented models of temperature fields and kinetics of phase transformations in continuous casting steel machine roll surfacing spiral welding sequence with swinging motion of welding head. The temperature field was determined by analytical solution for massive body heated by moving voluminal heat source. The progress of diffusional phase transformations was described basing on equation of kinetics JMA-K and Koistinen-Marburger’s for martensitic transfomation. Deliberations were illustrated by computational example of surfaced roll made from steel 13CrMo4. The temperature field and structural components fraction was calculated in section of regenerated area of material decline (along the roll axis). Considering critical temperatures, heat-affected zones have been determined: A1 and A3 – austenitic transformation, and solidus - fusion line. Accepted technological parameters of rebuilding gave results that reproduce geometry of padding weld heat-affected zones confirmed experimentally.
Rocznik
Strony
117--122
Opis fizyczny
Bibliogr. 24 poz., rys., wykr.
Twórcy
autor
  • Czestochowa University of Technology, The Institute of Mechanics and Machine Design, Dabrowski st. 73, 42-200 Czestochowa, Poland
Bibliografia
  • [1] A. Klimpel, Surfacing by welding and thermal spraying – technology, WNT, Warszawa (2000) (in Polish).
  • [2] M.M. Mahapatra, G.L. Datta, B. Pradhan, Three-dimensional finite element analysis to predict the effects of shielded metal arc welding process parameters on temperature distributions and weldment zones in butt and one-sided fillet welds, Proc. I. Mech. E Vol. 220 Part B: J. Engineering Manufacture (2006) 837-845.
  • [3] X.Y. Shan, M.J. Tan, N.P.O. Dowd, Developing a realistic FE analysis method for the welding of a net single-bead-on-plate test specimen, J. Materials Processing Technology 192-193 (2007) 497-503.
  • [4] P. Ravi Vishnu, W.B. Li, K.E. Easterling, Heat flow model for pulsed welding, Materials Science Technology, vol. 7 (1991) 649-659.
  • [5] Mathematical modelling of weld phenomena, ed. H. Cerjak, K. E. Easterling, 1993, The Institute of Materials, London.
  • [6] A. Bokota, W. Piekarska, Temperature and stress fields in heat affected zone during laser welding, Archives of Foundry, vol. 1, No 1 (2/2) (2001) 48 – 53 (in Polish).
  • [7] W. Piekarska, Heat affected zone in the laser beam welded joint with preheating, Archives of Foundry, vol. 4 No 14 (2004) 387-392 (in Polish).
  • [8] W. Piekarska, Numerical analysis of structure and stresess in laser frontal-welded joint, Technology and Automation of Assembly, No 2/3 (2007) 90 – 93, 99 (in Polish).
  • [9] M. Van Elsen, M. Baelmans, P. Mercelis, J.-P. Kruth, Solutions for modelling moving heat sources in a semi-infinite medium and applications to laser material processing, Int. J. Heat and Mass Trnasfer, 50 (2007) 4872-4882.
  • [10] Ching-Yen Ho, Mao-Yu Wen, Yi-Chwen Lee, Analytical solution for three-dimensional model predicting temperature in the welding cavity of electron beam, Vacuum 82 (2008) 316-320.
  • [11] D. Wojnowski, Y.K. Oh., J.E. Indacochea, Mettalurgical assesment of the softened HAZ region during multipass welding, Transactions of the ASME, vol. 122, may (2000) 310-315.
  • [12] S. Murugan, Sanjai K. Rai, P.V. Kumar, T. Jayakumar, Baldev Raj, M.S.C. Bose, Temperature distribution and residual stresses due to multipass welding in type 304 stainless steel and low carbon steel weld pads, Int. J. of Pressure Vessels and Pipping, 78 (2001) 307-317.
  • [13] Kishor P. Kolhe, C.K. Datta, Prediction of microstructure and mechanical of multipass SAW, Journal of Materials Processing Technology, 197 (2008) 241-249.
  • [14] R.C. Reed, H.K.D. Bhadeshia, A simple model for multipass steel welds, Acta Metallurgica Materialia, vol. 42, No 11 (1994) 3663-3678.
  • [15] R. Parkitny, J. Winczek, Influence of welding sequence on shape heat-affected zone, Materials from 11. Conference „Informatics in metal technology”, KomPlasTech, Zakopane (2004) 171-178 (in Polish).
  • [16] J. Winczek, Temperature field in multipass rebuilded cuboidal elements, Science and Technology Conference: New materials new technologies in shipbuilding and engineering industry, Szczecin, Swinoujscie, (1998) 651 -656 (in Polish).
  • [17] J. Winczek, The temperature field in steel side link-of stripper bucket during oscilation rebuilding, Archives of Foundry vol. 3, No. 10 (2003) 267–272 (in Polish).
  • [18] J. Winczek, J. Winczek, temperature field in spiral welded cylindrical steel elements, Archives of Foundry, vol. 4, No. 14 (2004) 544-549 (in Polish).
  • [19] J. Winczek, Modelling of HAZ in rectangular prismatic steel casts regenerated by weave bead up, Archives of Foundry Engineering, vol. 8, (2008), Special Issue 1, 331 – 336.
  • [20] J. Rhode, A. Jeppson, Literature review of heat treatment simulations with respect to phase transformation, residual stresses and distortion, Scandinavian Journal of Metallurgy, 2000, 29, p. 47 – 62.
  • [21] A. Bokota, R. Parkitny, Thermal, structural amd mechanical phenomens modelling in quenching steel elements process, Ed. A. Piela, F. Grosman, J. Kusiak, M. Pietrzyk, Gliwice 2003, 257-296 (in Polish).
  • [22] R. Parkitny, J. Winczek, Modelling of phase transformations during multipass surfacing, XXXVIII Symposium PSTAM “Modelling in mechanics”, Scientific Papers of Applied Mechanics Department, Politechnika Śląska, Gliwice 1999, 219-224, (in Polish).
  • [23] J. Brózda, J. Pilarczyk, M. Zeman, TTT-welding diagrams transformation of austenite, Śląsk, Katowice 1983 (in Polish).
  • [24] A. Klimpel, M. Balcer, A. St. Klimpel, A. Rzeźnikiewicz, Influence of technique and parameters of building up in GMA method by cast wire on quality of padding weld and material fraction in base of padding weld, The Institiute of Welding Technology Bulletin, No 1 (2006) 53-58 (in Polish).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-85c0c425-a329-4776-ac40-9d922b217d61
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