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Fractographic and structural peculiarities of laser weld-on layers with a maraging alloy

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: Purpose of the present paper is to investigate the fractographical peculiarities of the layers welded-on the surface of 30CrMoV12-28 (DIN) tool steel by laser with additional material of marraging alloy. Design/methodology/approach: The operation was accomplished on an AL 200 automatic weld-on machine with an Nd:YAG pulse resonator providing a beam of 1064 nm wavelength. The mean power output of the pulse was 200 W and the maximum peak power output was 10 kW. The operating frequency was 20 Hz. The diameter of the laser beam focused on the sample surface was 0.6 mm. The weld-on maraging alloy featured contents of 0.02C - 0.2Si - 0.2Mn - 2Cr - 19.3Ni - 0.4V - 4.7Mo - 14.5Co - 0.25Al, wt%. Studied were the fractures obtained at three - point bending of the layer upon weld-on followed by two - hour age hardening at temperatures of 550 and 600°C. Findings: The nature of deformation along the weld-on layer under tensile impact strains was studied, the destruction being trans-crystalline determined by the prevailing plastic deformation.The destruction after age hardening at temperatures of 550 and 600°C was of the mixed and trans-crystalline type. The results of the processes of dispersion hardening and those of the beginning of coherent phase formation were connected with the main matrix of the inter-metallic compounds based on NiAl and NiMo. The condition of the structure was characterized by the so called “pit” curved surface of the destruction. The analysis of the fractures along with the EDS analysis showed that the inter-metallic phases formed in the process of secondary hardening of the material in the weld-on layer were of the NiAl, NiMo and Ni3Mo type. Research limitations/implications: For more correct determination of phase contents in depth of hardened layers have to be used XRD techniques. Practical implications: Taking into account the high value of the materials used for producing press-forming dies it is of vital importance to find possibilities for considerable increase of the lifecycle of casting moulds. Laser surface welding-on by using of maraging alloy as additional material is cost effective technology for repairing of press-forming dies.
Rocznik
Strony
12--17
Opis fizyczny
Bibliogr. 15 poz.
Twórcy
  • Metal JSC, ZPZ, 9000 Varna, Bulgaria
autor
  • Technical University of Varna, dep. Materials Science, 1 Studentska Str, 9010 Varna, Bulgaria
Bibliografia
  • [1] K. Shety, S. Kumar, P.R. Rao, Ion-nitriding of maraging steel (250 Grade) for aeronautical application, Journal of Physics: Conference Series 100 (2008) 1-6.
  • [2] F. de Ara, E. Almandoz, J.F. Palacio, G.G. Fuentes, R.J. Rodriguez, J.A. Garcia, Influence of temperature in arc-activated plasma nitriding of maraging steel in solution annealed and aged conditions, Surface and Coatings Technology 258/15 (2014) 754-762.
  • [3] F. Cajner, D. Landek, V. Leskovsek, Surface modifications of maraging steels used in the manufacture of moulds and dies, Materials and Technology 44/1 (2010) 85-91.
  • [4] J. Grum, J.M. Slabe, Effect of laser-remelting of surface cracks on microstructure and residual stresses in 12Ni maraging steel, Applied Surface Science 252 (2006) 4486-4492.
  • [5] J. Grum, J.M. Slabe, Nanoscale evaluation of laserbased surface treated 12Ni maraging steel, Applied Surface Science 247 (2005) 458-465.
  • [6] J. Grum, J.M. Slabe, A comparison of tool-repair methods using CO2 laser surfacing and arc surfacing, Applied Surface Science 208-209 (2003) 424-431.
  • [7] J. Grum, J.M. Slabe, Possibility of introducing laser surfacing into maintenance service of die-casting dies, Surface and Coatings Technology 180-181 (2004) 596-602.
  • [8] Z.L.P. Borrego, J.T.B. Pires, J.M. Costa, J.M. Ferreira Mould steels repaired by laser welding, Engineering Failure Analysis 16 (2009) 596-607.
  • [9] P.V. Ramana, G.M. Reddy, T. Mohandas, A.V. Gupta, Microstructure and residual stress distribution of similar and dissimilar electron beam welds - Maraging steel to medium alloy medium carbon steel, Materials and Design 31 (2010) 749-760.
  • [10] J. Grum, R. Kejžar, J.M. Slabe, Submerged arc surfacing of Ni-Co-Mo alloys similar to maraging steels on a structural steel, Journal of Materials Processing Technology 155-156 (2004) 2011-2018.
  • [11] D. Klobcar, J. Tušek, Thermal stresses in aluminium alloy die casting dies, Computational Materials Science 43 (2008) 1147-1154.
  • [12] D. Klobcar, J. Tusek, B. Taljar, Thermal fatigue of materials for die-casting tooling, Materials Science and Engineering A 472 (2008) 198-207.
  • [13] W. Wang, W. Yan, Q. Duan, Y. Shan, Z. Zhang, K. Yang, Study on fatigue of new 2.8 GPa grade maraging steel, Materials Science and Engineering A 527 (2010) 3057-3063.
  • [14] K. Kempen, E. Yasa, L. Thijs, J.-P. Kruth, J. van Humbeeck, Microstructure and mechanical properties of Selective Laser Melted 18Ni-300 steel, Physics Procedia 12 (2011) 255-263.
  • [15] V. Shtarbakov, I. Ivanov, Structural features of tool steels welded-on with additional material of maraging alloy, Journal of Materials Science and Technology 21 (2012) 23-27
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-848ad945-e18b-4391-a7ff-509b6ae3134f
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