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Determination of the nip zone angle in high-pressure grinding rolls

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
A proposal of the nip zone angle determination in high-pressure grinding rolls (HPGR) crush-ing process is presented in the paper. Knowledge of the nip zone angle value makes it possible to deter-mine the real maximum pressing force in the high-pressure comminution. Two methods of determination of this maximum pressure were proposed and verified. The first method is based on the roll’s geometry and the change of the HPGR chamber’s volume together with the roll rotation, while the second one considers the outlet gap width. Results of the nip zone angle calculations according to both methods are similar and show that the nip zone angle is around 3o. The verification was carried out in a piston-die press and experimental results show that the product size distributions from HPGR and piston-die press are similar. The methodology of the nip zone angle determination presented in the paper has then its practical confirmation. A proper determination of the nip zone border makes it possible to calculate the comminution probability of given type of material and is a basis for the HPGR crushing process modeling and optimization.
Słowa kluczowe
Rocznik
Strony
243--253
Opis fizyczny
Bibliogr. 23 poz., rys., wykr.
Twórcy
autor
  • AGH University of Science and Technology, Faculty of Mining and Geoengineering, Department of Envi-ronmental Engineering and Mineral Processing, Mickiewicza 30 Av., 30-059 Krakow, Poland, Fax: +48 12 617 21 98, Mobile: +48 692 597 032
autor
  • Institute of Glass, Ceramics, Refractory and Building Materials, Department of Mineral Building Materials, Krakow
Bibliografia
  • 1. BAILEY C., LANE G., MORELL S., STAPLES P., 2009, What can go wrong in comminution circuit design?, Proceedings of the 10th Mill Operatirs’ Conference, Adelaide, SA.
  • 2. BEARMAN R., 2006: High-Pressure Grinding Rolls – Characterising and defining process performance for engineers. 3rd International Symposium “Advances in Comminution, Society for Mining, Metal-lurgy and Exploration (SME).
  • 3. DANIEL M.J., MORELL S., 2004: HPGR Model verification and scale-up, Minerals Engineering, vol. 17.
  • 4. DANIEL M.J., 2008: Summary of research outcomes of the P9N project, incorporating mineralogical analyses, particle weakening and micro-cracked HPGR products, Proceedings of 5th PROCEMIN seminar, Santiago, Chile.
  • 5. FEIGE F., 1989: Measurement of pressure acting on layer of particle between two rollers. Aufbereitungs-Technik 30 (1989), issue 10.
  • 6. FUERSTENAU D.W., SHUKLA A., KAPUR P.C., 1991: Energy consumption and product size distribu-tion in choke-fed high-compression roll mills. Int. Journal of Mineral Processing, vol. 32.
  • 7. GRUENDKEN A., MATTHIES E., VAN DER MEER F.P., 2008: Flowsheet confiderations for optimal use of high pressure grinding rolls, MEI Comminution ’08 Conference, Falmouth, Cornwall, UK.
  • 8. MAXTON D., MORLEY C., BEARMAN R., 2003. A quantification of the benefits of high pressure rolls crushing in an operating environment. Minerals Engineering vol. 16.
  • 9. MORLEY C., 2006: High-Pressure Grinding Rolls – A technology review. 3rd International Symposium “Advances in Comminution, Society for Mining, Metallurgy and Exploration (SME).
  • 10. MORRELL S., 2008: A method for predicting the specific energy requirement of comminution circuits and assessing their energy utilization efficiency. Minerals Engineering, vol. 21, issue 3.
  • 11. NEUMANN E.W., 2006: Some basics on High-Pressure Grinding Rolls. 3rd International Symposium “Advances in Comminution, Society for Mining, Metallurgy and Exploration (SME).
  • 12. POWELL M., 2010: Enlightened circuit design is essential to the take-up of new equipment, Draft paper and presentation for Comminution’10 conference, Cape Town, South Africa, 13–16 April 2010.
  • 13. RULE C.M., MINNARR D.M., SAUREMANN, 2008: HPGR – revolution in Platinum? Third Interna-tional Conference „Platinum in Transformation”, The Southern African Institute of Mining and Met-allurgy.
  • 14. SARAMAK D., 2001a: Technological issues of High-Pressure Grinding Rolls operation in ore comminu-tion processes, Archives of Mining Sciences, vol. 56, issue 3.
  • 15. SARAMAK D., 2011b: The influence of chosen ore properties on efficiency of HPGR-based grinding circuits, Gospodarka Surowcami Mineralnymi Mineral Resources Management, vol. 27, issue 4.
  • 16. SARAMAK D., 2012: De-agglomeration in High-Pressure Grinding Roll based crushing circuits, Physi-cochem. Probl. Miner. Process., vol. 48 (1).
  • 17. SARAMAK D., TUMIDAJSKI T., BROŻEK M., GAWENDA T., NAZIEMIEC Z.: Aspects of commi-nution flowsheets design in processing of mineral raw materials. Gospodarka Surowcami Mineralny-mi Mineral Resources Management, vol.26 issue 4, 2010.
  • 18. SCHMITZ T.: Modellierung der Zerkleinerung in der Gutbett-Walzenmuhle und Verknupfung mit dem Schuttgutverhalten zur Voraussage kritischer Betriebszustande. Dissertation TU Clausthal.
  • 19. SCHOENERT K., 1993: A first survey of grinding with high-compression roller mills. International Jour-nal of Mineral Processing, vol. 22.
  • 20. SCHWECHTEN D., 1987: Trocken-und Nassmahlung sproeder Materialien in der Gutbett-Walzenmuhle. Dissertation TU Clausthal.
  • 21. TROMANS D., MEECH J.A., 2010: A fundamental analysis of fracture mechanics of minerals during comminution, research being conducted at The Centre for Environmental Research in Minerals, Met-als and Materials (CERM3), UBC, July 2010, www.mining.ubc.ca/cerm3/energy%20efficiency.html.
  • 22. TUMIDAJSKI T., SARAMAK D., 2009: Methods and models of mathematical statistics in mineral processing (in Polish), AGH University of Science and Technology Press, Krakow.
  • 23. UNLAND G., KLEEBERG J., 2006: The normal load on roll surfaces of high pressure grinding rolls. Preceedings of XXIII Internetional Mineral Processing Congress, Istanbul.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-83ec3060-23c3-427a-b6be-9893babe4bf6
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