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Study on carbide cutting tool life using various cutting speeds for α-β Ti-alloy machining

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Current experimental studies have yielded that cutting speed, using carbide cutters, has no significant influence on surface roughness obtained for machining the α-β Titanium alloy Ti-6Al-4V. This paper presents results of experimental investigations carried out on the widely used titanium alloy Ti-6Al-4V using variable cutting speeds as well as different cutting tools at a constant feed rate and depth of cut. The effects of varying cutting speeds on the tool life have been analysed by inspecting the surface roughness of the machined samples and the tool wear observed during machining. As the cutting speed increases, the tool life drops off very rapidly and at higher cutting speed the chips start to ignite because of high heat generation at the cutting zone which is mainly caused by the low thermal conductivity of titanium alloys as postulated. Consequently higher cutting speeds may be used to dramatically reduce the production costs, but the currently available cutting tools will have a very poor tool life. According to this study, it has been identified that the uncoated carbide tool life is comparatively better than that of coated ones at lower cutting speeds whereas the coated ones are preferable at higher cutting speeds. It is expected that the metal manufacturing industries will be highly benefitted by this outcome in selecting the appropriate cutting tool as well as cutting speed according to their desired surface finish and tool life.
Rocznik
Strony
600--606
Opis fizyczny
Bibliogr. 20 poz., rys.
Twórcy
autor
  • Central Queensland University, School of Engineering and Built Environment, Rockhampton, Australia
autor
  • Central Queensland University, School of Engineering and Built Environment, Rockhampton, Australia
autor
  • Central Queensland University, School of Engineering and Built Environment, Rockhampton, Australia
autor
  • Central Queensland University, School of Engineering and Built Environment, Rockhampton, Australia
Bibliografia
  • [1] A.R. Machado, J. Wallbank, Machining of titanium and its alloys - a review, Proceedings of the Institution of Mechanical Engineers, Part B, Journal of Engineering Manufacture 204 (1990) 53-60.
  • [2] S. Kalpanjian, Manufacturing engineering and technology, Addison-Wesley Publishing Company, 1995.
  • [3] T. Childs, K. Maekawa, T. Obikawa, Y. Yamane, Metal machining theory and applications, Arnold, 2000.
  • [4] C.H. Che-Haron, Tool life and surface integrity in tuming Titanium alloy, Journal of Materials Processing Technology 118 (2001) 231-237.
  • [5] N. Elmagrabi, C.H. Che Hassan, A.G. Jaharah, F.M. Shuaeib, High speed milling of Ti-6Al-4V using coated carbide tools, European Journal of Scientific Research 22/2 (2008) 153-162.
  • [6] T.L. Ginta, A.K.M.N. Amin, H.C.D.M. Radzi, M.A. Lajis, Tool life prediction by response surface methodology in end milling titanium alloy Ti-6Al-4V using uncoated WC-Co inserts, European Journal of Scientific Research 28/4 (2009) 533-541.
  • [7] I.A. Choudhury, M.A. El-Baradie, Tool-life prediction model by design of experiments for turning high strength steel (290 BHN), Journal of Materials Processing Technology 77 (1998) 319-326.
  • [8] T. Özel, Y. Karpat, Predictive modeling of surface roughness and tool wear in hard turning using regression and neural networks, International Journal of Machine Tools and Manufacture 45 (2005) 467-479.
  • [9] T. Özel, Y. Karpat, L. Figueira, J.P. Davim, Modelling of surface finish and tool flank wear in turning of AISI D2 steel with ceramic wiper inserts, Journal of Materials Processing Technology 189 (2007) 192-198.
  • [10] C.X.J. Feng, X. Wang, Development of empirical models for surface roughness prediction in finish turning, The International Journal of Advanced Manufacturing Technology 20 (2002) 348-356.
  • [11] K. Aslantas, I. Ucun, A. ęicek, Tool life and wear mechanism of coated and uncoated Al2O3/TiCN mixed ceramic tools in turning hardened alloy steel, Wear 274-275 (2012) 442-451.
  • [12] C.H. Che-Haron, A. Ginting, J.H. Goh, Wear of coated and uncoated carbides in turning tool steel, Journal of Materials Processing Technology 116 (2001) 49-54.
  • [13] S.H.I. Jaffery, P.T. Mativenga,. Wear mechanisms analysis for turning Ti-6Al-4V-towards the development of suitable tool coatings, International Journal of Advanced Manufacturing Technology 58 (2012) 479-493.
  • [14] S.K. Choudhury, I.V.K.A. Rao, Optimization of cutting parameters for maximizing tool life, International Journal of Machine Tools and Manufacture 39 (1999) 343-353.
  • [15] M. Seeman, G Ganesan, R. Karthikeyan, A. Velayudham, Study on tool wear and surface roughness in machining of particulate aluminum metal matrix composite-response surface methodology approach, International Journal of Advanced Manufacturing Technology 48 (2010) 613-624.
  • [16] M.J. Bermingham, J. Kirsch, S. Sun, S. Palanisamy, M.S. Dargusch,. New observations on tool life, cutting forces and chip morphology in cryogenic machining Ti-6Al-4V, International Journal of Machine Tools and Manufacture 51 (2011) 500-511.
  • [17] M. Dhananchezian, M.P. Kumar, Cryogenic turning of the Ti-6Al-4V alloy with modified cutting tool inserts, Cryogenics 51 (2011) 34-40.
  • [18] K.V.B.S.K. Kumar, S.K. Choudhury, Investigation of tool wear and cutting force in cryogenic machining using design of experiments, Journal of Materials Processing Technology 203 (2008) 95-101.
  • [19] K.A. Venugopal, S. Paul, A.B. Chattopadhyay, Growth of tool wear in turning of Ti-6Al-4V alloy under cryogenic cooling, Wear 262 (2007) 1071-1078.
  • [20] K.A. Venugopal, S. Paul, A.B. Chattopadhyay, Tool wear in cryogenic turning of Ti-6Al-4V alloy, Cryogenics 47 (2007) 12-18.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-82ce275b-379b-49e5-97b5-a81d69678c22
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