Evaluation of the roundness quality of galvanized steel plate due to variations in cutting speed and nozzle diameter during the laser cutting

• Autorzy: Aulia U. , Akhyar Akhyar

Identyfikatory

DOI

10.5604/01.3001.0053.7663

• Języki publikacji: EN

Abstrakty

EN

Purpose: Generally, laser cutting processes aim to cut materials with high accuracy, as well as precise and near-perfect sizes and results. The purpose of this study is to evaluate the roundness quality of the holes cut by laser cutting on galvanised steel plates; two variations are given, such as cutting speed and nozzle diameter. Design/methodology/approach: The type of laser used is a fibre laser. The material used is galvanized steel with a thickness of 3 mm with dimensions of 200 mm in length and 200 mm in width. A round profile is good if the distance between the points of the geometric shape is the same distance from the centre point. Findings: The measurement results show that the smallest radius deviation is with an average value of 20.08 mm at a nozzle diameter of 2.5 mm and a cutting speed of 3 m/min, close to the initial radius value of 20.00 mm. Research limitations/implications: During the laser cutting process, The best roundness quality is the combination of a nozzle diameter of 2.5 mm and a cutting speed of 3 m/min with a small deviation (the index deviation is 0.4%). At the same time, the biggest deviation in this experiment is the combination of parameters with a nozzle diameter of 3 mm and a cutting speed of 4 m/min (the maximum deviation value is 1%). Practical implications: The use of the proposed nozzle diameter and cutting speed approach is an important requirement for industrial applications with laser cutting to get the right product for its intended use. Originality/value: This article presents different nozzle diameters and cutting speeds to reveal the roundness quality due to these variations, where the roundness quality will be adapted for a particular application.

Słowa kluczowe

EN

roundness quality; cutting speed; nozzle diameter; galvanized steel plate; laser cutting

PL

prędkość skrawania; stal ocynkowana; blacha stalowa ocynkowana; cięcie laserowe

• Wydawca: International OCSCO World Press
• Czasopismo: Journal of Achievements in Materials and Manufacturing Engineering
• Rocznik: 2023
• Tom: Vol. 118, nr 2
• Strony: 62--68
• Opis fizyczny: Bibliogr. 24 poz., rys., tab.

Twórcy

autor

Aulia U.

• Department of Mechanical Engineering, Universitas Syiah Kuala, Jln. Syech Abdurrauf No.7 Darussalam, Banda Aceh 23111, Indonesia

autor

Akhyar Akhyar

• Department of Mechanical Engineering, Universitas Syiah Kuala, Jln. Syech Abdurrauf No.7 Darussalam, Banda Aceh 23111, Indonesia

• https://orcid.org/0000-0003-2006-0126

Bibliografia

• [1] Y. Singh, J. Singh, S. Sharma, A. Sharma, J.S. Chohan, Process parameter optimization in laser cutting of Coir fiber reinforced Epoxy composite - a review, Materials Today: Proceedings 48/5 (2022) 1021-1027. DOI: https://doi.org/10.1016/j.matpr.2021.06.344
• [2] Y. Liu, S. Zhang, Y. Zhao, Z. Ren, Experiments on the kerf quality characteristic of mild steel while cutting with a high-power fiber laser, Optics and Laser Technology 154 (2022) 108332. DOI: https://doi.org/10.1016/j.optlastec.2022.108332
• [3] Akhyar, A. Tamlicha, A. Farhan, Azwinur, Syukran, T.A. Fadhilah, T. Firsa, R.A.R. Ghazilla, Evaluation of Welding Distortion and Hardness in the A36 Steel Plate Joints Using Different Cooling Media, Sustainability 14/3 (2022) 1405. DOI: https://doi.org/10.3390/su14031405
• [4] S.Y. Oh, J.S. Shin, S. Park, S. Kwon, S. Nam, T. Kim, H. Park, J. Lee, Experimental investigation of underwater laser cutting for thick stainless steel plates using a 6-kW fiber laser, Annals of Nuclear Energy 168 (2022) 108896. DOI: https://doi.org/10.1016/j.anucene.2021.108896
• [5] H.A. Eltawahni, K.Y. Benyounis, A.G. Olabi, High Power CO 2 Laser Cutting for Advanced Materials - Review, Reference Module in Materials Science and Materials Engineering, 2016. DOI: https://doi.org/10.1016/B978-0-12-803581-8.04019-4
• [6] Naresh, P. Khatak, Laser cutting technique: A literaturę review, Materials Today: Proceedings 56/5 (2022) 2484-2489. DOI: https://doi.org/10.1016/j.matpr.2021.08.250
• [7] S. Adamczak, W. Makieła, Analyzing Variations in Roundness Profile Parameters During the Wavelet Decomposition Process using the Matlab Environment, Metrology and Measurement Systems 18/1 (2011) 25-34. DOI: https://doi.org/10.2478/v10178-011-0003-6
• [8] K. Nozdrzykowski, D. Janecki, Comparative Studies of Reference Measurements of Cylindrical Surface Roundness Profiles of Large Machine Components, Metrology and Measurement Systems 21/1 (2014) 67-76. DOI: https://doi.org/10.2478/mms-2014-0007
• [9] A. Rossi, M. Antonetti, M. Barloscio, M. Lanzetta, Fast genetic algorithm for roundness evaluation by the minimum zone tolerance (MZT) method, Measurement 44/7 (2011) 1243-1252. DOI: https://doi.org/10.1016/j.measurement.2011.03.031
• [10] M.M. Abdulridha, A.S.J.A.Z. Jilabi, Effect of fibre laser welding parameters on the microstructure and weld geometry of commercially pure titanium, Archives of Materials Science and Engineering 117/1 (2022) 34-41. DOI: https://doi.org/10.5604/01.3001.0016.1395
• [11] Akhyar, P.T. Iswanto, V. Malau, Impact of pouring temperature on the mechanical properties of Al5.9Cu1.9Mg alloy, Archives of Materials Science and Engineering 113/2 (2022) 49-55. DOI: https://doi.org/10.5604/01.3001.0015.7016
• [12] F.D. Amier, F. Belarifi, R. Noureddine, Experimental study of the wear behaviour of a metal carbide tool in turning by dimensionless analysis, Archives of Materials Science and Engineering 114/1 (2022) 5-12. DOI: https://doi.org/10.5604/01.3001.0015.7023
• [13] M. Król, J. Mazurkiewicz, S. Żołnierczyk, Optimization and analysis of porosity and roughness in selective laser melting 316L parts, Archives of Materials Science and Engineering 90/1 (2018) 5-15. DOI: https://doi.org/10.5604/01.3001.0012.0607
• [14] R.H. Myers, D.C. Montgomery, C.M. Anderson-Cook, Response Surface Methodology: Process and product optimization using Designed Experiments, Third Edition, Wiley, Hoboken, New Jersey, USA, 2009.
• [15] A. Gok, C. Gologlu, H.I. Demirci, M. Kurt, Determination of Surface Qualities on Inclined Surface Machining with Acoustic Sound Pressure, Strojniški Vestnik - Journal of Mechanical Engineering 58/10 (2012) 587-597. DOI: https://doi.org/10.5545/sv-jme.2012.352
• [16] M. Hashemzadeh, R. Pourshaban, The Effect of Power, Maximum Cutting Speed and Specific Point Energy on the Material Removal Rate and Cutting Volume Efficiency in CO2 Laser Cutting of Polyamide Sheets, Journal of Modern Processes in Manufacturing and Production 9/3 (2020) 23-39.
• [17] R.D. Shelke, U.H. Chavan, Optimization of Sheet Metal Cutting Parameters of Laser Beam Machine, International Journal of Engineering Sciences and Research Technology 7/4 (2018) 474-484. DOI: https://doi.org/10.5281/zenodo.1218697
• [18] H.K. Hasan, Analysis of the effecting parameters on laser cutting process by using response surface methodology (RSM) method, Journal of Achievements in Materials and Manufacturing Engineering 110/2 (2022) 59-66. DOI: https://doi.org/10.5604/01.3001.0015.7044
• [19] E.P. Morse, C.M. Shakarji, V. Srinivasan, A Brief Analysis of Recent ISO Tolerancing Standards and Their Potential Impact on Digitization of Manufacturing, Procedia CIRP 75 (2018) 11-18. DOI: https://doi.org/10.1016/j.procir.2018.04.080
• [20] M.M. Shokrieh, A.R.G. Mohammadi, 2 – Destructive techniques in the measurement of residual stresses in composite materials: An overview, in: M.M. Shokrieh (ed), Woodhead Publishing Series in Composites Science and Engineering, Residual Stresses in Composite Materials, Second Edition, Woodhead Publishing, Cambridge, UK, 2021, 19-70. DOI: https://doi.org/10.1016/B978-0-12-818817-0.00004-4
• [21] S.Y. Oh, J.S. Shin, T.S. Kim, H. Park, L. Lee, C.M. Chung, J. Lee, Effect of nozzle types on the laser cutting performance for 60-mm-thick stainless steel, Optics and Laser Technology 119 (2019) 105607. DOI: https://doi.org/10.1016/j.optlastec.2019.105607
• [22] V. Sharma, M. Singh, J.I.P. Singh, Analysis of various laser cutting parameters on material removal rate for machining of aluminium 5052 using one-factor approach, Materials Today: Proceedings 50/5 (2022) 2500-2504. DOI: https://doi.org/10.1016/j.matpr.2021.11.095
• [23] Akhyar, Husaini, M. Ali, N. Ali, A. Farhan, Effect of Different Gating Systems and Sand Mold Binder on the Cast-Quality of Bicycle Frame Produced through Sand Casting Method, Defect and Diffusion Forum 402 (2020) 100-107. DOI: https://doi.org/10.4028/www.scientific.net/ddf.402.100
• [24] R. Amacher, N. Lanz, M. Müller, R. Bossart, Software-based setpoint optimization methods for laser cutting machine tools, Procedia CIRP 113 (2022) 582-587. DOI: https://doi.org/10.1016/j.procir.2022.09.178

Uwagi

PL

Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).