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Laser cladding technology is a well-established process, commonly used for deposition of improved-property coatings, repair of machine parts and additive manufacturing. Currently, in terms of application of laser cladding, the method based on powder deposition is much more common, as the use of an adapted nozzle allows the coaxial and direction-independent feeding of additional material into the weld pool. However, laser cladding with powder also has some significant drawbacks, e.g., limited powder feeding and melting efficiency, lower productivity and the resulting dust that poses a health risk to operators. The solution to these limitations is the use of additional material in the form of wire. To maintain the ability to coaxially feed the wire to the laser beam interaction point, a specialized cladding head is necessary. In mentioned system the laser beam, while being passed through the optical system, is divided into three separate beams that are focused on the substrate on the working point of the head. In this study, the COAX wire cladding head was integrated into the robot station and laser cladding process was carried out to determine the influence of the processing parameters on the deposition results. The parameters of the cladding system were identified, including the measurement of laser beam caustic. The experimental trials were carried out using AISI 316L wire deposited on S420MC substrate. The effect of the processing parameters on the geometry of the clad was determined with particular emphasis on the wire feeding.
Czasopismo
Rocznik
Tom
Strony
67--77
Opis fizyczny
Bibliogr. 15 poz., il., tab.
Twórcy
autor
- Department of Laser Technology, Automation and Production Engineering, Wroclaw University of Science and Technology, Wroclaw, Poland
autor
- Department of Laser Technology, Automation and Production Engineering, Wroclaw University of Science and Technology, Wroclaw, Poland
autor
- Department of Laser Technology, Automation and Production Engineering, Wroclaw University of Science and Technology, Wroclaw, Poland
autor
- Department of Laser Technology, Automation and Production Engineering, Wroclaw University of Science and Technology, Wroclaw, Poland
autor
- Department of Laser Technology, Automation and Production Engineering, Wroclaw University of Science and Technology, Wroclaw, Poland
autor
- Department of Laser Technology, Automation and Production Engineering, Wroclaw University of Science and Technology, Wroclaw, Poland
Bibliografia
- 1. Poprawe R. Tailored Light 2. Berlin, Heidelberg: Springer Berlin Heidelberg, 2011.
- 2. St. Węglowski M.; Błacha S.; Jachym R. et al. Additive manufacturing with wire - Comparison of processes, PROCEEDINGS OF THE 22ND INTERNATIONAL ESAFORM CONFERENCE ON MATERIAL FORMING: ESAFORM 2019, Vitoria-Gasteiz, Spain, 2019, p.150016.
- 3. Demir AG. Micro laser metal wire deposition for additive manufacturing of thin-walled structures, Optics and Lasers in Engineering, 2018, Vol. 100, 9-17. https://doi.org/10.1016/j.optlaseng.2017.07.003
- 4. Kaierle S.; Barroi A.; Noelke C. et al. Review on Laser Deposition Welding: From Micro to Macro, Physics Procedia, 2012, Vol. 39, 336-45. https://doi.org/10.1016/j.phpro.2012.10.046
- 5. Heigel J.C.; Gouge M.F.; Michaleris P. et al. Selection of powder or wire feedstock material for the laser cladding of Inconel® 625, Journal of Materials Processing Technology, 2016, Vol. 231, 357-65. https://doi.org/10.1016/j.jmatprotec.2016.01.004
- 6. Mukherjee T.; DebRoy T. Printability of 316 stainless steel, Science and Technology of Welding and Joining, 2019, Vol. 24(5), 412-19. https://doi.org/10.1080/13621718.2019.1607061
- 7. Froend M.; Ventzke V.; Kashaev N. et al. Thermal analysis of wire-based direct energy deposition of Al-Mg using different laser irradiances, Additive Manufacturing, 2019, Vol. 29, 100800. https://doi.org/10.1016/j.addma.2019.100800
- 8. Zhang Z.; Kong F.; Kovacevic R. Laser hot-wire cladding of Co-Cr-W metal cored wire, Optics and Lasers in Engineering 2020, Vol. 128, 105998. https://doi.org/10.1016/j.optlaseng.2019.105998
- 9. Ahn D.G. Directed Energy Deposition (DED) Process: State of the Art. Int. J. of Precis. Eng. and Manuf.-Green Tech. 2021;8(2):703-42. https://doi.org/10.1007/s40684-020-00302-7
- 10. Volpp J.; Prasad H.S.; Riede M. et al. Powder particle attachment mechanisms onto liquid material, Procedia CIRP, 2018, Vol. 74, 140-43. https://doi.org/10.1016/j.procir.2018.08.064
- 11. Kelbassa J.; Gasser A.; Bremer J. et al. Equipment and process windows for laser metal deposition with coaxial wire feeding, Journal of Laser Applications, 2019, Vol. 31(2), 22320. https://doi.org/10.2351/1.5096112
- 12. Henri P.; Jonne N.; Sebastian T. et al. Laser cladding with coaxial wire feeding, International Congress on Applications of Lasers & Electro-Optics, Anaheim, California, USA, 2012, p.1196-201.
- 13. Arrizubieta J.I.; Klocke F.; Klingbeil N. et al. Evaluation of efficiency and mechanical properties of Inconel 718 components built by wire and powder laser material deposition, RPJ, 2017; Vol. 23(6), 965-72. https://doi.org/10.1108/RPJ-01-2016-0012
- 14. Elmer J.W.; Gibbs G.; Carpenter J.S. et al. Wire-Based Additive Manufacturing of Stainless Steel Components, WJ, 2020, Vol. 99(1), 8s-24s. https://doi.org/10.29391/2020.99.002
- 15. Nowotny S.; Brueckner F.; Thieme S. et al. High-performance laser cladding with combined energy sources, Journal of Laser Applications, 2015, Vol. 27(S1), S17001. https://doi.org/10.2351/1.4817455.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-820a639a-2f67-4bae-bf8e-ae5871487bff
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