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Comparative study of machining technology selection to manufacture large-size components of offshore constructions

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The focus of this paper is on process planning for large parts manufacture in systems of definite process capabilities, involving the use of multi-axis machining centres. The analysis of machining heavy mechanical components used in off-shore constructions has been carried out. Setup concepts applied and operation sequences determined in related process plans underwent studies. The paper presents in particular a reasoning approach to setup sequencing and machine assignment in manufacturing large-size components of offshore constructions. The relevant reasoning mechanism within a decision making scheme on generated process plan is shown based on a case study derived from the offshore sector. Recommendations for manufacture of selected exemplary and typical parts were formulated.
Rocznik
Tom
S 1
Strony
38--45
Opis fizyczny
Bibliogr. 22 poz., rys., tab.
Twórcy
autor
  • Gdańsk University of Technology 11/12 Narutowicza St. 80 - 233 Gdańsk Poland
  • Gdańsk University of Technology 11/12 Narutowicza St. 80 - 233 Gdańsk Poland
autor
  • Elektromontaż-Północ Gdynia S.A. (EPG), Poland
Bibliografia
  • 1. Celano G., Costa A., Fichera S. and Santangelo B.: Pallet configuration for approaching mapping requirements on devices, Chapters 6 in: Design of flexible production systems: methodologies and tools, Tolio T (Ed.), Springer -Verlag 2009.
  • 2. Choi J.P., Min B.K. and Lee S.J.: Reduction of machining errors of a three-axis machine tool by on-machine measurement and error compensation system. Journal of Materials Processing Technology, Vol. 155-156 (2004), pp. 2056-2064.
  • 3. Deja M. and Siemiatkowski, M.S.: Feature-based generation of machining process plans for optimised parts manufacture. Journal of Intelligent Manufacturing, Vol. 24 (2013), pp. 831-846.
  • 4. Gologlu, C.: Machine capability and fixturing constraintsimposed automatic machining set-ups generation, Journal of Materials Processing Technology, Vol. 148 (2004), pp. 83-92.
  • 5. Groover M.P.: Fundamentals of modern manufacturing, Materials, processes and systems, J. Wiley & Sons Inc., 2010.
  • 6. Haddag B., Nouari M. and Moufki A.: Some cases of machining large-scale parts: characterization and modelling of heavy turning, deep drilling and broaching, AIP Conference Proc. 1716, AIP Publishing 2016, pp. 1-9.
  • 7. Jang S.H, Choi Y.H., Kim S.T., An H.S., Choi H.B. and Hong J.S.: Development of core technologies of multi-tasking machine tools for machining highly precision large parts. Journal of the Korean Soc. for Precision Engineering, Vol. 29, No.2 (2012), pp. 129-138.
  • 8. Kaliński K.J. and Galewski M.: Chatter vibration surveillance by the optimal-linear spindle speed control. Mechanical Systems and Signal processing, Vol. 25 (2011), pp. 383-399.
  • 9. Lizarralde R., Azkarate A. and Zelaieta O.: New developments in lathes and turning centres, Chapter 7 in: Machine tools for high performance machining, Lopez de Lacalle L.N and Lamikiz A. (Eds), Springer-Verlag 2009.
  • 10. Mares M., Horejs O. and Hornych J.: Advanced thermal error compensation of a flor type machining centre allowing for the influence of interchangeable spindle heads, Journal of Machine Engineering, Vol. 15, No. 3 (2015), pp. 19-32.
  • 11. Matuszewski A. Musiał J. and Styp-Rekowski M.: Design and technological issues related to large parts of the modular structure (in Polish), Technologia i Automatyzacja Monażu, No. 2 (2012), pp. 28-30.
  • 12. Neugebauer R., Wabner M., Rentzsch H. and Ihlenfeldt S.: Structure principles of energy efficient machine tools. CIRP Journal of Manufacturing Science and Technology, Vol. 4 (2011), pp. 136-147.
  • 13. Onozuka H., Utsumi K., Kato T., Takahashi H. and Obikawa T.: Optimal design of a damped arbor for heavy duty machining of giant parts. Journal of Advanced Mechanical Design, Systems, and Manufacturing, Vol. 7, No. 2 (2013), pp. 171-186.
  • 14. Ratchev T.M.: Concurrent process and facility prototyping for formation of virtual manufacturing cells. Integrated Manufacturing Systems, Vol. 12, No.4 (2010), pp. 306-315.
  • 15. Siemiątkowski M. and Przybylski W.: Modelling and simulation analysis of process alternatives in the cellular manufacturing of axially symmetric parts. Intl. Journal of Advanced Manufacturing Technology, Vol. 32, Nos.5-6 (2007), pp. 516-530.
  • 16. Simpson B. and Dicken P.J.: Integration of machining and inspection in aerospace manufacturing, IOP Conf. Series: Materials Science and Engineering, Vol. 26 (2011), pp. 1-4.
  • 17. Uriarte L., Zatarain M., Axinte D., Yague-Fabra J., Ihlenfeldt S., Eguia J. and Olarra A.: Machine tools for large parts. CIRP Annals-Manufacturing Technology, Vol. 62 (2013), pp. 731-750.
  • 18. Waiyagan K. and Bohez E.L.J.: Intelligent feature based process planning for five-axis multi-turn parts. Computers in Industry, Vol. 60 (2009), pp. 296-316.
  • 19. Yao S., Han X., Yang Y., Rong Y., Huang S., Yen D. and Zhang G.: Computer aided manufacturing planning for mass customization: part 2, automated setup planning. Intl. Journal of Advanced Manufacturing Technology, Vol. 32 (2007), pp. 205-217.
  • 20. Zhang, H-C. and Lin, E.: A hybrid-graph approach foe automated setup planning in CAPP. Robotics and ComputerIntegrated Manufacturing, Vol. 15 (1999), pp. 89-100.
  • 21. http://www.gospodarkamorska.pl/wydarzenia/wciagarkaz-energomontazu-polnoc-gdynia-dla-norweskiegoprzemyslu-offshore.html, accessed on February 16th 2017.
  • 22. http://en.nglmachining.com/park-maszynowy.html, accessed on February 16th 2017.
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę (zadania 2017)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-81f8e2fe-4b7a-469e-9ded-a0ea9566448e
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