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Role of Si on machined surfaces of Al-based automotive alloys under varying machining parameters

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
A morphological change due to Si contend into Al-based automotive alloys has been conducted on the characterization of machined surfaces in terms of roughness, temperature, chips formation as well as microstructure evaluation under different machining conditions. For this experiment, a shaper machine with HSS single point V-shaped cutting tool is used at different cutting speeds and depths of cut. The experimental results show that the surface roughness of the alloys decreases with the cutting speed and depth of cut but it is more prominent in the case of the cutting speed. This is because of a high cutting speed, which is more associated with the higher temperature and softening the work material leading to better surface finish. Higher Si added alloys also exhibit a better surface finish because the sample content is different fine and hard intermetallic due to ageing treatment, which also makes the alloys more brittle. For brittle and higher hardness, it produces a higher temperature during machining. During machining, relatively curly and short chips are formed by the high Si added alloy because of its low elongation properties. The fracture surfaces of higher Si added alloy display more crack propagation obtained by plate-like Si rich intermetallic.
Rocznik
Strony
43--52
Opis fizyczny
Bibliogr. 25 poz., rys., tab., wykr.
Twórcy
  • Department of Mechanical Engineering, Bangladesh University of Engineering and Technology, Dhaka-1000, Bangladesh
  • Department of Mechanical Engineering, Bangladesh University of Engineering and Technology, Dhaka-1000, Bangladesh
  • Department of Mechanical Engineering, Bangladesh University of Engineering and Technology, Dhaka-1000, Bangladesh
  • Directorate of Advisory, Extension and Research Services, Bangladesh University of Engineering and Technology, Dhaka-1000, Bangladesh
Bibliografia
  • 1. Ye, H. (2003) An overview of the development of Al-Si-Alloy based material for engine applications, Journal of Materials Engineering and Performance, Vol. 12, No. 3, pp. 288-297.
  • 2. Machado, P. A. B., Quaresma, J. M. V., Garcia, A., Santos, C. A. (2022) Investigation on machinability in turning of as-cast and T6 heat-treated Al-(3, 7, 12%)Si-0.6%Mg alloys, 2022, Journal of Manufacturing Processes, Vol. 75, No. 1, pp. 514-526.
  • 3. Polmer I. J. (2005). Light Alloys, from traditional alloys to nanocrystals, 4th ed., Butterworth-Heinemann, UK.
  • 4. Kaiser, M. S., Sabbir, S., Kabir, M. S., Soummo, M. R., Nur, M. A. (2018) Study of mechanical and wear behaviour of hyper-eutectic Al-Si automotive alloy through Fe, Ni and Cr addition, Materials Research, Vol. 21, No. 4, pp. 1-9.
  • 5. Toschi, S. (2018) Optimization of A354 Al-Si-Cu-Mg Alloy Heat Treatment: Effect on Microstructure, Hardness, and Tensile Properties of Peak Aged and Overaged Alloy, Metals, Vol. 8, No. 961, pp. 1-16.
  • 6. Rana, R S., Purohit, R., Das, S. (2012) Reviews on the influences of alloying elements on the microstructure and mechanical properties of aluminum alloys and aluminium alloy composites, Journal of Scientific and Research Publications, Vol. 2, No. 6, pp. 1-7.
  • 7. Caceres, C. H., Svensson, I. L., Taylor, J. A. (2003) Strength-ductility behaviour of Al-Si-Cu-Mg casting alloys in T6 temper, International Journal of Cast Metals Research, Vol. 15, No. 5, pp. 531-543.
  • 8. Efzan, E. M. N., Kong, H. J., Kok, C. K. (2013) Review: Effect of alloying element on Al-Si alloys, Advanced Materials Research, Vol. 845, pp. 355–359.
  • 9. Abdelaziz, M. H., Doty, H. W., Valtierra, S., Samuel, F. H. (2018) Mechanical performance of Zr-containing 354-type Al-Si-Cu-Mg cast alloy: Role of additions and heat treatment, Advances in Materials Science and Engineering, Vol. 2018, No. 4, pp. 1-17.
  • 10. Nikitin, K. V., Nikitin, V. I., Timoshkin, I. Y., Deev, V. B. (2021) Effect of adding rare-earth and alkaline-earth metals to aluminum-based master alloys on the structure and properties of hypoeutectic silumines, Metallurgist, Vol. 65, pp. 681-688.
  • 11. Caceres, C. H., Svensson, I. L., Taylor, J. A. (2003) Strength-ductility behaviour of Al-Si-Cu-Mg casting alloys in T6 Temper, International Journal of Cast Metals Research, Vol. 15, No. 5, pp. 531-543.
  • 12. Abas, M., Sayd, L., Akhtar, R., Khalid, Q. S., Khan, A. M., Pruncu, C. I. (2020) Optimization of machining parameters of aluminum alloy 6026-T9 under MQL-assisted turning process, Journal of Materials Research and Technology,Vol. 9, No. 5, pp.10916-10940.
  • 13. Aamir, M., Tolouei-Rad, M., Giasin, K. Vafadar, A. (2020) Machinability of Al2024, Al6061, and Al5083 alloys using multi-hole simultaneous drilling approach, Journal of Materials Research and Technology, Vol. 9, No. 5, pp. 10991-11002.
  • 14. Kaiser, M. S., Rahman, K. T., Ahmed, S. R. (2020) Effect of cutting parameters and machining environments on the chips characteristics and surface quality of commercial high-conductive materials” Journal of Mechanical and Energy Engineering. Vol. 4, No. 4, pp. 325-334.
  • 15. Toschi, S. (2018) Optimization of A354 Al-Si-Cu-Mg Alloy Heat Treatment: Effect on microstructure, hardness, and tensile properties of peak aged and overaged alloy, Metals, Vol. 8(11), No. 961, pp. 1-16.
  • 16. Kaiser, M. S., Basher, M. R., Kurny A. S. W. (2012) Effect of scandium on microstructure and mechanical properties of cast Al-Si-Mg alloy, Journal of Materials Engineering and Performance, Vol. 21, No. 7, pp. 1504-1508..
  • 17. Zurita, O., Di-Graci, V., Capace, M. (2018) Effect of cutting parameters on surface roughness in turning of annealed AISI-1020 steel, Revista Facultad de Ingenieria, Vol. 27, No. 47, pp. 111-118.
  • 18. Che-Haron C. H., Jawaid A. (2005) The effect of machining on surface integrity of titanium alloy Ti-6Al-4V. Journal of Materials Processing Technology, Vol. 166, No. 2, pp. 188-192.
  • 19. Akhil C. S., Ananthavishnu M. H., Akhil C. K., Afeez P. M., Akhilesh R., Rajan R. (2016) Measurement of cutting temperature during machining. IOSR Journal of Mechanical and Civil Engineering, Vol. 13, No. 2, pp. 108-122.
  • 20. Kaiser, M. S., Fazlullah, F., Ahmed, S. R. (2020) A comparative study of characterization of machined surfaces of some commercial polymeric materials under varying machining parameters, Journal of Mechanical Engineering, Automation and Control Systems, Vol. 1, No. 2, pp. 75-88.
  • 21. Elbestawi, M. A., Srivastava, A. K., El-Wardany, T. I. (1996) A Model for chip formation during machining of hardened steel, CIRP Annals, Vol. 45, No. 1, pp. 71-76.
  • 22. Kaiser, M. S., Qadir, M. R., Dutta, S. (2015) Electrochemical corrosion performance of commercially used aluminum engine block and piston in 0.1M NaCl, Journal of Mechanical Engineering, Vol. 45, No. 1, pp. 48-52.
  • 23. Kaygisiz Y., Marasli N. (2014) Microstructural, mechanical and electrical characterization of directionally solidified Al–Si–Mg eutectic alloy, Journal of Alloys and Compounds, Vol. 618, pp. 197-203.
  • 24. Balos, S., Rajnovic, D., Sidjanin, L., Savkovic, B., Kovac, P., Janjatovic, P. (2019) Tensile and fatigue properties, machinability and machined surface roughness of Al-Si-Cu alloys, Revista Materia, Vol. 24, No. 3, pp. 1-13.
  • 25. Ma, Z., Samuel, A. M., Doty, H. W., Valtierra, S., Samuel, F. H. (2014) Effect of Fe content on the fracture behaviour of Al-Si-Cu cast alloys, Materials Design, Vol. 57, pp. 366-373.
Uwagi
PL
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-81dfcf9d-5629-46a3-be54-f2c27ef1de62
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