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The numerical analysis of the effect of the joining process parameters on self-piercing riveting using the solid rivet

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This paper presents the numerical modeling of the self-piercing riveting using the solid rivet. The joint forming capabilities were presented using the FEM analysis, on the example of two steel sheets made of DC01, and on the example where the upper sheet was made of DC01 and the lower sheet was made of EN AW-AlMg3 aluminum alloy. The numerical analysis of the joint forming was performed using sheets of identical thickness of 1.5 mm and at conventional tool movements. The effect of the layout change and the number of grooves in the universal rivet on the stress distribution were determined. In this paper, the groove filling with the joined sheet material depending on selected factors of the joining process was also compared. The capabilities of joining with a different tool movement solution were presented. The correctness of the numerical model was validated based on metallographic researches and the force characteristics of the process.
Rocznik
Strony
444--454
Opis fizyczny
Bibliogr. 31 poz., rys., tab., wykr.
Twórcy
autor
  • Faculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, al Powstancow Warszawy 8, 35-959 Rzeszów, Poland
Bibliografia
  • [1] S. Gao, L. Budde, Mechanism of mechanical press joining, International Journal of Machine Tools and Manufacture 5 (1994) 641-657.
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  • [5] J. Mucha, Modern mechanical on press joinability techniques for sheet metal elements, in: Proc. Progressive Technologies and Materials Conference, 2007, pp. 43-44.
  • [6] R. Neugebauer, M. Todtermuschke, R. Mauermann, F. Riedel, Overview on the state of development and the application potential of dieless mechanical joining processes, Archives of Civil and Mechanical Engineering 4 (2008) 51-60.
  • [7] N. Wagner, in: K.-H. Grote, E.K. Antonsson (Eds.), Springer Handbook of Mechanical Engineering, Springer-Verlag, Berlin/Heidelberg, 2009, pp. 686-697.
  • [8] Y. Durandet, R. Deam, A. Beer, W. Song, S. Blacket, Laser assisted self-pierce riveting of AZ31 magnesium alloy strips, Materials and Design 31 (2010) 13-16.
  • [9] R. Neugebauer, F. Jesche, M. Israel, Enlargement of the application range of solid punch riveting by two-piece dies, International Journal of Material Forming 3 (2010) 999-1002.
  • [10] R. Neugebauer, M. Jackel, C. Kraus, T. Kropp, Body & Assembly International (2012) http://bodyandassembly.com (21.02.2013) http://bodyandassembly.com/wp-content/uploads/2012/01/ Edited-Jackel-Paper.pdf.
  • [11] J. Mucha, E. Spiśak, L. Kaśćak, Non-standart car body element joining process with solid self piercing rivet, Archives of Automotive Engineering 2 (2011) 57-69.
  • [12] http://www.kerbkonus (21.02.13).
  • [13] A. Ambroziak, M. Korzeniowski, Using resistance spot welding for joining aluminium elements in automotive industry, Archives of Civil and Mechanical Engineering 1 (2010) 5-13.
  • [14] T. Markowski, J. Mucha, W. Witkowski, FEM analysis of clinching joint machine’s C-frame rigidity, Eksploatacja i Niezawodność - Maintenance and Reliability 1 (2013) 51-57.
  • [15] J. Mucha, The effect of material properties and joining process parameters on behavior of self-pierce riveting joints made with the solid rivet, Materials and Design 52 (2013) 932-946.
  • [16] X. He, F. Gu, A. Ball, Recent development in finite element analysis of self-piercing riveted joints, International Journal of Advanced Manufacturing Technology 58 (2012) 643-649.
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  • [18] J. Mucha, A study of quality parameters and behaviour of self-piercing riveted aluminium sheets with different joining conditions, Strojniśki vestnik - Journal of Mechanical Engineering 57 (2011) 323-333.
  • [19] J. Mucha, An experimental analysis of effects of various material tool's wear on burr during generator sheets blanking, International Journal of Advanced Manufacturing Technology 50 (2010) 495-507.
  • [20] Z. Gronostajski, The constitutive equations for FEM analysis, Journal of Materials Processing Technology 106 40-44.
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  • [22] G. Casalino, A. Rotondo, A. Ludovico, On the numerical modelling of the multiphysics self piercing riveting process based on the finite element technique, Advances in Engineering Software 39 (2008) 787-795.
  • [23] R. Cacko, Review of different material separation criteria in numerical modeling of the self-piercing riveting process– SPR, Archives of Civil and Mechanical Engineering 2 (2008) 21–30.
  • [24] H.C. Lee, J.S. Choi, K.H. Jung, Y.T. Im, Application of element deletion method for numerical analyses of cracking, Journal of Achievements in Materials and Manufacturing Engineering 2 (2009) 154–161.
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  • [28] A. Eckert, M. Israel, R. Neugebauer, M. Rössinger, M. Wahl, F. Schulz, Local-global approach using experimental and/or simulated data to predict distortion caused by mechanical joining technologies, Production Engineering – Research and Development 7 (2013) 339–349.
  • [29] X.C. He, Y.B. Hu, B.Y. Xing, Y.F. Ding, K. Zeng, Numerical simulation and online window monitoring of SPR process, Advanced Materials Research 602 (2013) 1765–1768.
  • [30] J. Mucha, I. Nowotyńska, Numerical modeling of tool load during self-piercing riveting, Acta Mechanica Slovaca 12 (2008) 287–294.
  • [31] J. Mucha, W. Witkowski, Load of the selected solutions of riveted joints in shear and tension tests, Scientific Bulletin Rzeszow University of Technology: Mechanika 4 (2011) 33–42 (in Polish).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-817e346e-5ef2-4ed3-851e-670d8aa664a9
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