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Tytuł artykułu

Design of Proven Technology of Metal Foam and Porous Metal Casting Production

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The article describes the design of a proven technology for the production of metal foam and porous metal by the foundry. Porous metal formed by infiltrating liquid metal into a mould cavity appears to be the fastest and most economical method. However, even here we cannot do without the right production parameters. Based on the research, the production process was optimised and subsequently a functional sample of metal foam with an irregular internal structure - a filter - was produced. The copper alloy filter was cast into a gypsum mould using an evaporable model. Furthermore, a functional sample of porous metal with a regular internal structure was produced - a heat exchanger. The aluminium alloy heat exchanger was cast into a green sand mould using preforms. Also, a porous metal casting with a regular internal structure was formed for use as an element in deformation zones. This aluminium alloy casting was made by the Lost Foam method. The aim is therefore to ensure the production of healthy castings, which would find use in the field of filtration of liquid metal or flue gases, in vehicles in the field of shock energy absorption and also in energy as a heat exchanger.
Rocznik
Strony
125--131
Opis fizyczny
Bibliogr. 23 poz., fot., rys., tab.
Twórcy
  • VSB - Technical University of Ostrava, Czech Republic
autor
  • VSB - Technical University of Ostrava, Czech Republic
autor
  • VSB - Technical University of Ostrava, Czech Republic
Bibliografia
  • [1] Lefebvre, L.P., Banhart, J. & Dunand, D. (2008). Porous metals and metallic foams: current status and recent developments. Advanced Engineering Materials. 10(9), 775-787.
  • [2] Banhart, J. (2001). Manufacture, characterisation and application of cellular metals and metal foams. Progress in Materials Science. 46(6), 559-632.
  • [3] Banhart, J. (2007). Metal Foams - from Fundamental Research to Applications [online], URL: <https://www.helmholtz-berlin.de/media/media/spezial/people/banhart/html/B-Conferences/b097_banhart2007.pdf>.
  • [4] Gaillard, Y., Dairon, J., & Fleuriot, M. (2011). Porous materials: innovations with many uses. Slévárenství. 11-12, roč. LIX, 374-378. (in Czech).
  • [5] Banhart, J. (2005). Aluminium foams for lighter vehicles. International Journal of Vehicle Design. 37, Nos. 2/3, 114-125. [online]. URL: <http://www.helmholtz-berlin.de/media/media/spezial/people/banhart/html/A-Journals/open/article/a082_banhart2005.pdf>.
  • [6] García-Moreno, F. Commercial Applications of Metal Foams: Their Properties and Production. [online]. URL: <http://www.mdpi.com/1996-1944/9/2/85/htm>.
  • [7] Banhart, J. Metallic Foams II: properties and application [online]. URL: <http://materialsknowledge.org/docs/ Banhart-talk2.pdf>.
  • [8] Landolsi, M.W. (2016). Metal foam - an innovative material. [online]. URL: <https://conceptec.net/actualites/innovations/ 111-mousse-metallique-un-materiau-innovant>. (in Czech).
  • [9] Lulusoso. Composite cladding panel manufacturers [online]. URL: <http://www.lulusoso.com/products/ Composite-Cladding-Panel-Manufacturers.html>.
  • [10] Erg Materials and Aerospace; Duocel® Foam Cells. [online]. URL: <http://www.ergaerospace.com/products/ fuel-cells.htm>.
  • [11] Kroupová, I., Lichý, P., Ličev, L., Hendrych, J. & Souček, K. (2018). Evaluation of properties of cast metal foams with irregular inner structure. Archives of Metallurgy and Materials. 63(4), 1845-1849. ISSN 1733-3490.
  • [12] Kroupova, I., Bednarova, V., Elbel, T. & Radkovsky, F. (2014). Proposal of method of removal of mould material from the fine structure of metallic foams used as filters. Archives of Metallurgy and Materials. 59(2), 727-730. ISSN 1733-3490.
  • [13] Yamada. Y., Shimojima, K., Sakaguchi, Y., Mabuchi, M., Nakamura, M., Asahina, T., Mukai, T., Kanahashi, H. & Higashi, K. (2000). Effects of heat treatment on compressive properties of AZ91 Mg and SG91A Al foams with open-cell structure. Materials Science and Engineering: A. 280(1), 225-228. DOI: https://doi.org/ 10.1016/S0921-5093(99)00671-1.
  • [14] Gawdzinska, K., Chybowski, L. & Przetakiewicz, W. (2017). Study of thermal properties of cast metal-ceramic composite foams. Archives of Metallurgy and Materials. 17(4), 47-50. ISSN 1897-3310.
  • [15] Haack, P.D., Butcher, R.P., Kim, T. & Lu, J.T. (2001). Novel lightweight metal foam heat exchangers. porvair fuel cell technology, Inc., Department of Engineering, University of Cambridge. January, [online]. URL: <https://www.researchgate.net/publication/267721239_Novel_Lightweight_Metal_Foam_Heat_Exchangers>.
  • [16] Radkovský, F., Merta, V. (2020). Use of numerical simulation in production of porous metal casting. Archives of Metallurgy and Materials. 54(2), 259-261. ISSN 1580-2949. DOI: 10.17222/mit.2019.145.
  • [17] Radkovský, F., Gebauer, M., Kroupová, I., Lichý, P. (2017). Metal foam as a heat exchanger. In METAL 2017, Conference proceedings, 26th Anniversary International Conference on Metallurgy and Materials, Tanger Ltd., Ostrava, 24. - 26. 5. 2017, Hotel Voroněž I, Brno.
  • [18] Lu, T.J., Stone, H.A. & Ashby, M.F. (1998). Heat transfer in open-cell metal foams. Acta Materialia. 46(10, 12) June, 3619-3635. DOI: https://doi.org/10.1016/S1359-6454(98) 00031-7
  • [19] Boomsma, K., Poulikakos, D. & Zwick, F. (2003). Metal foams as compact high performance heat exchangers. Mechanics of Materials, 35(12), 1161-1176. DOI: https://doi.org/10.1016/j.mechmat.2003.02.001.
  • [20] Hutter, C., Büchi, D., Zuber, V. & Rohr, R. (2011). Heat transfer in metal foams and designed porous media. Chemical Engineering Science. 66(17), 1 September 2011, 3806-3814. DOI: https://doi.org/10.1016/j.ces.2011.05.005
  • [21] Lichý, P., Elbel, T., Kroupová, I. & Radkovský, F. (2017). Preparation and evaluation of properties of cast metallic foams with regular inner structure. Archives of Metallurgy and Materials. 62(3), 1643-1646. ISSN 1733-3490. DOI: 10.1515/amm-2017-0251.
  • [22] Romanek, T. (2017). Manufacturing and Properties of Cast Metallic Foams with Regular Structure, Ostrava, Diploma thesis, VSB - Technical University of Ostrava, [online]. URL: <http://www.ergaerospace.com/products/fuel-cells.htm>.
  • [23] Radkovský, F., Gebauer, M. & Merta, V. (2018). Optimizing of metal foam design for the use as a heat exchanger. Archives of Metallurgy and Materials. 63(4), 1875-1881. ISSN 1733-3490.
Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-807057e1-1398-4a03-a351-d49f55a09913
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