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Numerical and experimental study of the mechanical response of aluminum foams under compressive loading using CT data

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Metal foams are relatively novel materials that due to excellent mechanical, thermal, and insulation properties have found wide usage in different engineering applications such as energy absorbers, bone substitute implants, sandwich structure cores, etc. In common numerical studies, the mechanical properties of foams are usually introduced to FE models by considering homogenized uniform properties in different parts of a foamy structure. However, in highly irregular foams, due to complex micro-geometry, considering a uniform mechanical property for all portions of the foam leads to inaccurate results. Modeling the micro-architecture of foams enables better following of the mechanisms acting in micro-scale which would lead to more accurate numerical predictions. In this study, static mechanical behavior of several closed-cell foam samples has been simulated and validated against experimental results. The samples were first imaged using a multi-slice CT-Scan device. Subsequently, experimental compression tests were carried out on the samples using a uniaxial compression testing machine. The CT data were then used for creating micro-scale 3D models of the samples. According to the darkness or brightness of the CT images, different densities were assigned to different parts of the micro-scale FE models of the foam samples. Depending on density of the material at a point, the elastic modulus was considered for it. Three different formulas were considered in different simulations for relating the local elastic modulus of the foam material to density of the foam material at that point. ANSYS implicit solver was used for the simulations. Finally, the results of the FE models based on the three formulas were compared to each other and to the experimental results to show the best formula for modeling the closed-cell foams.
Rocznik
Strony
1357--1368
Opis fizyczny
Bibliogr. 20 poz., rys., tab.
Twórcy
  • Mechanical Engineering Department, Amirkabir University of Technology, Tehran, Iran
autor
  • Mechanical Engineering Department, Amirkabir University of Technology, Tehran, Iran
autor
  • Mechanical Engineering Department, Amirkabir University of Technology, Tehran, Iran
Bibliografia
  • 1. Andrews E., Sanders W., Gibson L.J., 1999, Compressive and tensile behaviour of aluminuim foams, Materials Science and Engineering, A270, 113-124
  • 2. Ashby M.F., Evans A.G., Fleck N.A., Gibson L.J., Hutchinson J.W., Wadley H.N.G., 2000, Metal Foam: a Design Guide, Boston, 978-0-7506-7219-1
  • 3. Banhart J., 2001, Manufacture, characterization and application of cellar metals and metal foams, Materials Science, 46, 559-632
  • 4. Buffel B., Desplentere F., Bracke K., Verpoest I., 2014, Modelling open cell-foams based on the Weaire-Phelan unit cell with a minimal, International Journal of Solids and Structures
  • 5. Cao X.Q., Wang Z.H., Ma H.W., Zhao L.M., Yang G.T., 2006, Effects of cell size on compressive properties of aluminum foam, Transactions of Nonferrous Metals Society of China, 16, 351-356
  • 6. Gibson L.J., 2000, Mechanical behavior of metallic foams, Annual Review of Materials Science, 30, 191-227
  • 7. Gibson L.J., Ashby M.F., 1998, Cellular Solids, Structure and Properties, UK, Pergamon Press
  • 8. Hedayati R., Sadighi M., Mohammadi-Aghdam M., Zadpoor A.A., 2016a, Mechanical behavior of additively manufactured porous biomaterials made from truncated cuboctahedron unit cells, International Journal of Mechanical Sciences, 106, 19-38
  • 9. Hedayati R., Sadighi M., Mohammadi-Aghdam M., Zadpoor A.A., 2016b, Mechanical properties of regular porous biomaterials made from truncated cube repeating unit cells: Analytical solutions and computational models, Materials Science and Engineering, C60, 163-183
  • 10. Hedayati R., Sadighi M., Mohammadi-Aghdam M., Zadpoor A.A., 2016c, Mechanics of additively manufactured porous biomaterials based on the rhombicuboctahedron unit cell, Journal of the Mechanical Behavior of Biomedical Materials, 53, 272-294
  • 11. Jeon I., Katou K., Sonoda T., Asahina T., Kang K.J., 2009, Cell wall mechanical properties of closed-cell Al foam, Mechanics of Materials, 41
  • 12. Kitazono K., Sato E., Kuribayashi K., 2003, Application of mean-field approximation to elastic-plastic behavior for closed-cell metal foams, Acta Materialia, 51, 4823-4836
  • 13. Ko W., 1965, Deformations of foamed elastomers, Journal of Cellular Plastics, 1, 45-50
  • 14. Meguid S.A., Xue H., 2000, On the use of “SDDIS” for measuring deformation localisation in cellular materials, Proceedings of the 3rd International Conference on Mechanics and Materials in Design, Orlando, USA
  • 15. Miedzińska D., Niezgoda T., Gieleta R., 2012, Numerical and experimental aluminum microstructure testing with the use of computed tomography, Computational Materials Science, 64, 90-95
  • 16. Nammi S.K., Myler P., Edwards G., 2010, Finite element analysis of closed-cell aluminium foam under quasi-static loading, Materials and Design, 31
  • 17. Ramirez J.F., Cardona M., Velez J.A., Mariaka I., Isaza J.A., Medoza E., Betancourt S., Fernadez-Morales P., 2014, Numerical modeling and simulation of uniaxial compression of aluminum foams using FEM and D-CT images, Procedia Materials Science, 4, 218-222
  • 18. Veyhl C., Belova I.V., Murch G.E., Fiedler T., 2011, Finite element analysis of the mechanical properties of cellular aluminium based on microcomputed tomography, Materials Science and Engineering A, 528, 13-14
  • 19. Youssef S., Maire E., Gaertner R., 2005, Finite element modelling of the actual structure of cellular materials determined by X-ray tomography, Acta Materialia, 53, 719-730
  • 20. Zhu X., Ai S., Fang D., Liu B., Lu X., 2014, A novel modeling approach of aluminum foam based on MATLAB image processing, Computational Materials Science, 82, 451-456
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniajacą naukę.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-7f74d95a-822f-4413-8f05-9172afae4afb
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