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Decarbonizing of Ductile Cast Iron Surface for Usage in Two-Layered Casting

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The main purpose of the present study is to verify the possibility of decarbonizing the surface of heat-resistant ductile iron GJS-XSiMo5-1 to provide a significant difference in carbon content between this material and gray cast iron EN-GJL-250. In the future, this will allow to increase the diffusion of elements during the creation of the two-layered material using the casting process with materials in a liquid state and solid state. The above method was assumed to solve the problem of defects on turbocharger’s housing in an economically justified manner which occurred in some high-performance premium applications. Evaluation of decarbonized surface quality was investigated by microstructure observation (light microscopy) and alloy elements diffusion (scanning electron microscopy), and hardness measurement and the element content were checked by spark optical emission spectrometry and glow discharge optical emission spectrometry, respectively.
Rocznik
Strony
113--120
Opis fizyczny
Bibliogr. 23 poz., rys., tab., wykr.
Twórcy
  • Department of Materials Science, Faculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, Powstańców Warszawy 12, 35-959 Rzeszów, Poland
  • Department of Materials Science, Faculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, Powstańców Warszawy 12, 35-959 Rzeszów, Poland
  • Department of Materials Science, Faculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, Powstańców Warszawy 12, 35-959 Rzeszów, Poland
Bibliografia
  • [1] AVL M.O.V.E iS: A new solutions for the upcoming EU6c – real driving emissions (RDE) legislation. AVL List GmbH, Graz 2014.
  • [2] United Nations: World Forum for Harmonization of Vehicle Regulations. Proposal for a new global technical regulation on the Worldwide harmonized Light vehicles Test Procedure (WLTP). ECE/TRANS/WP.29/2014/27, 2014.
  • [3] C.F. Walton, T.J. Opar: Iron casting handbook. Iron Casting Society Inc., New York 1981, 57.
  • [4] J. Szajnar, P. Wróbel, T. Wróbel: Multi-layers castings. Arch. Found Eng., 10(2010)1, 181-186.
  • [5] P. Huggett, et al.: A novel metallurgical bonding process and microstructural analysis of ferrous alloy composites. Mater Forum, 29(2005), 83-88.
  • [6] X. Gao, et al.: Effects of temperature and strain rate on microstructure and mechanical properties of high chromium cast iron/ low carbon steel bimetal prepared by hot diffusion-compression bonding. Mater. Des., 63(2014), 650-657.
  • [7] T. Kirma: Production of coal-crusher hammer heads by bi-metal casting. Master of Science Thesis of Middle East Technical University. Ankara 2008.
  • [8] S. Zic, I. Dzambas, M. Konić: Possibilities of implementing bimetallic hammer castings in crushing industries. Metalurgija, 48(2009)1, 51-54.
  • [9] F. Binczyk, et al.: Krystalizacja żeliwa szarego i stopowego na walce dwuwarstwowe. Archiwum Odlewnictwa, 1(2001)1, 34-41.
  • [10] E. Marukovich, et al.: Study on the possibility of continuous casting of bimetallic components in condition of direct connection of metals in a liquid state. Mater. Des., 27(2006), 1016-1026.
  • [11] F. Calvo, et al.: Diffusion bonding of grey cast iron to Armco iron and a carbon steel. J. Mater. Sci. Lett., 24(1989), 4152-4159.
  • [12] T. Vigraman, D. Ravindran, R. Narayanasamy: Diffusion bonding of AISI 304L steel to low-carbon steel with AISI 304L steel interlayer. Mater. Des., 34(2012), 594-602.
  • [13] P. Wróbel, J. Szajnar, J. Gawroński: Kompleksowa ocena warunków powstawania kompozytowej warstwy stopowej na powierzchni odlewu staliwnego. Archiwum Odlewnictwa, 4(2004)14, 593-604.
  • [14] B. Xiong, C. Cai, B. Lu: Effect of volume ratio of liquid to solid on the interfacial microstructure and mechanical properties of high chromium cast iron and medium carbon steel bimetal. J. Alloys Compd., 509(2011), 6700-6704.
  • [15] H. Sallam, et al.: Failure analysis and flexural behavior of high chromium white cast iron and AISI4140 Steel bimetal beams. Mater. Des., 52(2013), 974-980.
  • [16] D. Bartocha, J. Suchoń, S. Jura: Odlewy warstwowe. Krzepnięcie Metali i Stopów, 38(1998), 151-156.
  • [17] T. Wróbel: Ni and Cr base layers in bimetallic castings. Materials of 20th Anniversary International Conference on Metallurgy and Materials METAL 2011 Brno, Brno 2011, 758-764.
  • [18] J. Szajnar, T. Wróbel, A. Dulska: Manufacturing methods of alloy layers on casting surfaces. J. Cast. Mater. Eng., 1(2017)1, 2-6.
  • [19] S. Ertürk, et al.: Fabricating of steel/cast iron composite by casting route. Acta Phys. Pol. A, 125(2013)2, 452-453.
  • [20] I. Kiss, S. Maksay: Bimetallic cast iron rolls – some approaches to assure the exploitation properties. Tech. Gaz., 17(2010), 173- 178. [21] A. AVCI, et al.: Mechanical and microstructural properties of low-carbon steel-plate-reinforced gray cast iron. J. Mater. Process. Technol., 209(2009), 1410-1416.
  • [22] M. Ramadan: Interface characterization of bimetallic casting with a 304 stainless steel surface layer and a gray cast iron base. Adv. Mater. Res., 1120-1121(2015), 993-998.
  • [23] T. Wróbel, M. Cholewa: The influence of selected cast parameters on quality of joint in layered castings. Arch. Foundry Eng., 12(2012)2, 105-110.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-7e52d3ce-25b4-4d0e-9ccf-31a750d009cd
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