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A theoretical analysis of vibrational stress relief in AISI 1008 as a mechanical treatment

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Vibrational stress relief (VSR) treatment as a method of stress relief is currently performed on different alloys and sizes as an appropriate alternative for thermal stress relief (TSR) method. Although many studies have been performed to extend the knowledge about this process, analytical studies in the field of VSR process seems to require wider efforts to introduce the concept more clearly and extensively. In this study, a theoretical model is proposed based on an analytical equation. The proposed equation was modified in terms of required variables including frequency, amplitude, and vibration duration to encompass more practical parameters compared to the previous models. Thus, essential VSR parameters including the number of cycles as a representative of treatment duration, strain rate as a representative of frequency, and the amplitude were embedded in the model to make it comprehensively practical. Experimental tests were also performed and residual stress distribution was measured by X-ray diffractometry (XRD) method for certain points to compare the experimental results with the theoretical output. An acceptable range of conformation was observed between theoretical and experimental results.
Rocznik
Strony
353--374
Opis fizyczny
Bibliogr. 26 poz., rys., tab., wykr.
Twórcy
  • Department of Mechanical Engineering, Technical and Vocational University (TVU), Tehran, Iran
  • Department of Welding Engineering,Warsaw University of Technology,Warsaw, Poland
Bibliografia
  • [1] R. Dawson. Residual stress relief by vibration. Ph.D. Thesis, University of Liverpool, UK, 1975.
  • [2] R.T. McGoldrick and H.E. Saunders. Experiments in stress-relieving castings and welded structures by vibration. Journal of the American Society of Naval Engineers, 55(4):589–609, 1943.
  • [3] P. Sędek and M.S. Węglowski. Application of mechanical vibration in the machine building technology. Key Engineering Materials, 504-506:1383–1388, 2012. doi: 10.4028/www.scientific.net/kem.504-506.1383.
  • [4] I.K. Lokshin. Vibration treatment and dimensional stabilization of castings. Russian Castings Production, 10:454–457, 1965.
  • [5] H. Moore. A study of residual stresses and size effect and a study of the effect of repeated stresses on residual stresses due to shot peening of two steels. Proceedings of the Society for Experimental Stress Analysis, 2(1):170–177, 1944.
  • [6] A. Jurcius, A.V Valiulis, O. Černašėjus, K.J. Kurzydlowski, A.Jaskiewicz, and M. Lech-Grega. Influence of vibratory stress relief on residual stresses in weldments and mechanical properties of structural steel joint. Journal of Vibroengineering, 12(1):133–141, 2010.
  • [7] K. Liao, Y-X. Wu, and J-K. Guo. Application of VSR technique in stress reduction of aluminum alloy thick plate and its limitation. Journal of Vibration and Shock, 31(14):70–73, 2012. (in Chinese).
  • [8] M.B. Khan and T. Iqbal. Vibratory stress relief in D-406 aerospace alloy. In: TMS Annual Meeting, pages 807–814, San Francisco, CA, USA, 2009.
  • [9] J-S. Wang, C-C. Hsieh, C-M. Lin, C-W. Kuo, and W. Wu. Texture evolution and residual stress relaxation in a cold-rolled Al-Mg-Si-Cu alloy using vibratory stress relief technique. Metallurgical and Materials Transactions A, 44(2):806–818, 2013. doi: 10.1007/s11661-012-1450-8.
  • [10] W. He, B.P. Gu, J.Y. Zheng, and R.J. Shen. Research on high-frequency vibratory stress relief of small Cr12MoV quenched specimens. Applied Mechanics and Materials, 157-158:1157–1161, 2012. doi: 10.4028/www.scientific.net/AMM.157-158.1157.
  • [11] J-S. Wang, C-W. Kuo, C-C. Hsieh, H-C. Liao, and W. Wu. The effects of waveform in residual stress relief by vibration technique. In: Trends in Welding Research 2012: Proceedings of the 9th International Conference, pages 427-431, Chicago, IL, USA, 4–8 June, 2012.
  • [12] C. Lin, S. Wu, S. Lü, P. An, and L. Wan. Effects of ultrasonic vibration and manganese on microstructure and mechanical properties of hypereutectic Al–Si alloys with 2% Fe. Intermetallics, 32:176-183, 2013. doi: 10.1016/j.intermet.2012.09.001.
  • [13] T. Jia, Z. Zhang, C. Tang, and Y. Zhang. Numerical simulation of stress-relief effects of protective layer extraction. Archives of Mining Sciences, 58(2):521–540, 2013. doi: 10.2478/amsc-2013-0035.
  • [14] Y. Yang. Understanding of vibration stress relief with computation modeling. Journal of Materials Engineering and Performance, 18(7):856–86, 2009. doi: 10.1007/s11665-008-9310-9.
  • [15] S. Kwofie. Plasticity model for simulation, description and evaluation of vibratory stress relief. Materials Science and Engineering: A, 516(1-2):154–161, 2009. doi: 10.1016/j.msea.2009.03.014.
  • [16] S. Aoki, T. Nishimura, T. Hiroi, and S. Hirai. Reduction method for residual stress of welded joint using harmonic vibrational load. Nuclear Engineering and Design, 237(2):206–212. 2007. doi: 10.1016/j.nucengdes.2006.06.004.
  • [17] D. Rao, D. Wang, L. Chen, and C. Ni. The effectiveness evaluation of 314L stainless steel vibratory stress relief by dynamic stress. International Journal of Fatigue, 29(1):192–196, 2007. doi: 10.1016/j.ijfatigue.2006.02.047.
  • [18] H. Wang and Z. Wang. The embedded VSR system design based on ARM and frequency spectrum analysis. In: 2008 IEEE Pacific-Asia Workshop on Computational Intelligence and Industrial Application, pages 488–492, Wuhan, China, 19-20 Dec., 2008. doi: 10.1109/PACIIA.2008.81.
  • [19] M.J. Vardanjani, M. Ghayour, and R.M. Homami. Analysis of the vibrational stress relief for reducing the residual stresses caused by machining. Experimental Techniques, 40(2):705–713, 2016. doi: 10.1007/s40799-016-0071-3.
  • [20] M.J. Vardanjani, A. Araee, J. Senkara, J. Jakubowski, and J. Godek. Metallurgical effects of shunting current on resistance spot-welded joints of AA2219 sheets. Journal of Materials Engineering and Performance, 25(8):3506–3517, 2016. doi: 10.1007/s11665-016-2168-3.
  • [21] M.J. Vardanjani, A. Araee, J. Senkara, M. Sohrabian, and R. Zarandooz. Influence of shunting current on the metallurgical and mechanical behaviour of resistance spot-welded joints in AA2219 joints. Strojniški vestnik – Journal of Mechanical Engineering, 62(11):625–635, 2016. doi: 10.5545/sv-jme.2016.3682.
  • [22] B. Kılıç and Ö. Özdemir. Vibration and stability analyses of functionally graded beams. Archive of Mechanical Engineering, 68(1):93–113, 2021. doi: 10.24425/ame.2021.137043.
  • [23] P. Vergeer. Vibration isolation of dimple plate heat exchangers. M.Sc. Thesis. North-West University, Potchefstroom Campus, North-West University, South Africa, 2013.
  • [24] S. Li, Y. Kang, G. Zhu, and S. Kuang. Effects of strain rates on mechanical properties and fracture mechanism of DP780 dual phase steel. Journal of Materials Engineering and Performance, 24(6):2426–2434, 2015. doi: 10.1007/s11665-015-1495-0.
  • [25] A. Grudz. Reducing welding stresses in plates by vibration. Automatic Welding USSR, 25(7):70–71, 1972.
  • [26] A.S.M.Y. Munsi, A.J. Waddell, and C.A. Walker. Modification of welding stresses by flexural vibration during welding. Science and Technology of Welding and Joining, 6(3):133–138, 2001. doi: 10.1179/136217101101538668.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-7de80282-d0eb-4dd8-8b0b-af4e24a64a32
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