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Investment Casting of AZ91 Magnesium Open-Cell Foams

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The process of investment casting of AZ91 magnesium alloy open-cell porosity foams was analysed. A basic investment casting technique was modified to enable the manufacturing of magnesium foams of chosen porosities in a safe and effective way. Various casting parameters (mould temperature, metal pouring temperature, pressure during metal pouring and solidifying) were calculated and analysed to assure complete mould filling and to minimize surface reactions with mould material. The foams manufactured with this method have been tested for their mechanical strength and collapsing behaviour. The AZ91 foams acquired in this research turned out to have very high open porosity level (>80%) and performed with Young’s modulus of ~30 MPa on average. Their collapsing mechanism has turned out to be mostly brittle. Magnesium alloy foams of such morphology may find their application in fields requiring lightweight materials of high strength to density ratio or of high energy absorption properties, as well as in biomedical implants due to magnesium’s high biocompatibility and its mechanical properties similar to bone tissue.
Rocznik
Strony
11--16
Opis fizyczny
Bibliogr. 28 poz., il., tab., wykr.
Twórcy
  • Wroclaw University of Science and Technology, Poland
autor
  • Wroclaw University of Science and Technology, Poland
  • Wroclaw University of Science and Technology, Poland
Bibliografia
  • [1] Gawdzińska, K., Chybowski, L. & Przetakiewicz, W. (2017). Study of thermal properties of cast metal- ceramic composite foams. Archives of Foundry Engineering. 17(4), 47-50. DOI:10.1515/afe-2017-0129.
  • [2] Bisht, A., Patel, V. K. & Gangil, B. (2019). Future of metal foam materials in automotive industry. In: Katiyar, J., Bhattacharya, S., Patel, V., Kumar, V. (eds), Automotive Tribology. Energy, Environment, and Sustainability (pp. 51-63). Singapore: Springer. DOI:10.1007/978-981-15-0434-1_4.
  • [3] Popielarski, P., Sika, R., Czarnecka-Komorowska, D., Szymański, P., Rogalewicz, M. & Gawdzińska, K. (2021). Evaluation of the cause and consequences of defects in cast metal-ceramic composite foams. Archives of Foundry Engineering. 21(1), 81-88. DOI:10.24425/afe.2021.136082.
  • [4] Vilniškis, T., Januševičius, T. & Baltrėnas, P. (2020). Case study: Evaluation of noise reduction in frequencies and sound reduction index of construction with variable noise isolation. Noise Control Engineering Journal. 68(3), 199-208. DOI:10.3397/1/376817.
  • [5] Sivasankaran, S. & Mallawi, F.O.M. (2021). Numerical study on convective flow boiling of nanoliquid inside a pipe filling with aluminum metal foam by two-phase model. Case Studies in Thermal Engineering. 26, 101095, 1-14. DOI:10.1016/J.CSITE.2021.101095.
  • [6] Naplocha, K., Koniuszewska, A., Lichota, J. & Kaczmar, J. W. (2016). Enhancement of heat transfer in PCM by cellular Zn-Al structure. Archives of Foundry Engineering. 16(4), 91-94. DOI:10.1515/afe-2016-0090.
  • [7] Lehmann, H., Werzner, E., Malik, A., Abendroth, M., Ray, S. & Jung, B. (2022). Computer-aided design of metal melt filters: geometric modifications of open-cell foams, effective hydraulic properties and filtration performance. Advanced Engineering Materials. 24(2), 1-11. DOI:10.1002/adem.202100878.
  • [8] Kryca, J., Iwaniszyn, M., Piątek, M., Jodłowski, P.J., Jędrzejczyk, R., Pędrys, R., Wróbel, A., Łojewska, J. & Kołodziej, A. (2016). Structured foam reactor with CuSSZ-13 catalyst for SCR of NOx with ammonia. Topics in Catalysis. 59(10), 887-894. DOI:10.1007/S11244-016-0564-4.
  • [9] Alamdari, A. (2015). Performance assessment of packed bed reactor and catalytic membrane reactor for steam reforming of methane through metal foam catalyst support. Journal of Natural Gas Science and Engineering. 27(2), 934-944. DOI:10.1016/J.JNGSE.2015.09.037.
  • [10] Anglani, A. & Pacella, M. (2021). Binary Gaussian Process classification of quality in the production of aluminum alloys foams with regular open cells. Procedia CIRP. 99, 307-312. DOI:10.1016/j.procir.2021.03.046.
  • [11] Anglani, A. & Pacella, M. (2018). Logistic regression and response surface design for statistical modeling of investment casting process in metal foam production. Procedia CIRP. 67, 504-509. DOI:10.1016/J.PROCIR.2017.12.252.
  • [12] Wang, Y., Jiang, S., Wu, Z., Shao, H., Wang, K., & Wang, L. (2018). Study on the inhibition influence on gas explosions by metal foam based on its density and coal dust. Journal of Loss Prevention in the Process Industries. 56, 451-457. DOI:10.1016/J.JLP.2018.09.009.
  • [13] Hua, L., Sun, H. & Gu Jiangsu, J. (2016). Foam metal metamaterial panel for mechanical waves isolation. Proceedings of the SPIE, 9802 (id.98021R), 8. DOI:10.1117/12.2219470.
  • [14] Marx, J., & Rabiei, A. (2017). Overview of composite metal foams and their properties and performance. Advanced Engineering Materials, 19(11), 1600776. DOI:10.1002/ADEM.201600776.
  • [15] Wong, P., Song, S., Tsai, P., Maqnun, M.J., Wang, W., Wu, J. & Jang, S.J. (2022). Using Cu as a spacer to fabricate and control the porosity of titanium zirconium based bulk metallic glass foams for orthopedic implant applications. Materials. 15(5), 1887, 1-14. https://doi.org/10.3390/ma15051887.
  • [16] Kang, L., Shi, Y. & Luo, X. (2021). Effects of sodium chloride on structure and compressive properties of foamed AZ91 Effects of sodium chloride on structure and compressive properties of foamed AZ91. AIP Advances.11, 015118, 1-4. DOI:10.1063/5.0033314.
  • [17] Pelczar, D., Długosz, P., Darłak, P., Nykiel, M., & Hebda, M. (2022). The effect of BN or SiC addition on PEO properties of coatings formed on AZ91 magnesium alloy. Archives of Metallurgy and Materials. 67(1), 147-154. DOI: https://doi.org/10.24425/amm.2022.137483.
  • [18] Gupta, M., Mui Ling Sharon, N. (2010). Magnesium, Magnesium Alloys, and Magnesium Composites. Hoboken: John Wiley & Sons, Ltd. DOI:10.1002/9780470905098.
  • [19] Dong-hui, Y., Shang-run, Y., Hui, W., Ai-bin, M., Jing-hua, J., Jian-qing, C. & Ding-lie, W. (2010). Compressive properties of cellular Mg foams fabricated by melt-foaming method. Materials Science & Engineering A. 527(21-22), 5405-5409. DOI:10.1016/j.msea.2010.05.017.
  • [20] Kroupová, I., Radkovský, F., Lichý, P. & Bednářová, V. (2015). Manufacturing of cast metal foams with irregular cell structure. Archives of Foundry Engineering. 15(2), 55-58. DOI:10.1515/afe-2015-0038.
  • [21] Shih, T., Wang, J. & Chong, K. (2004). Combustion of magnesium alloys in air. Materials Chemistry and Physics. 85(2-3), 302-309. DOI:10.1016/j.matchemphys.2004.01.036.
  • [22] Fujisawa, S., Yonezu, A. (2014). Mechanical property of microstructure in die-cast magnesium alloy evaluated by indentation testing at elevated temperature. Recent Advances in Structural Integrity Analysis: Proceedings of the International Congress (APCF/SIF-2014). Woodhead Publishing Limited. 422-426. DOI:10.1533/9780081002254.422.
  • [23] Vyas, A.V. & Sutaria, M.P. (2020). Investigation on influence of the cast part thickness on interfacial mold–metal reactions during the investment casting of AZ91 magnesium alloy. International Journal of Metalcasting. 20(4), 139-144. DOI:10.1007/s40962-020-00530-2.
  • [24] Ravi, K.R., Pillai, R.M., Amaranathan, K.R., Pai, B.C. & Chakraborty, M. (2008). Fluidity of aluminum alloys and composites: A review. Journal of Alloys and Compounds. 456(1-2), 201-210. DOI:10.1016/j.jallcom.2007.02.038.
  • [25] Voigt, R.C., Bertoletti, J., Kaley, A., Ricotta, S., Sunday, T. (2002). Fillability of thin-wall steel castings. Technical Report. https://doi.org/10.2172/801749.
  • [26] Dewhirst, B.A. (2008). Castability control in metal casting via fluidity measures: Application of error analysis to Variations in Fluidity Testing. Worcester Polytechnic Institute.
  • [27] Le, Q., Zhang, Z., Cui, J. & Chang, S. (2009). Study on the filtering purification of AZ91 magnesium alloy. Materials Science Forum. 610-613, 754-757. DOI:10.4028/ www.scientific.net/MSF.610-613.754.
  • [28] Wong, P., Song, S., Tsai, P., Maqnun, M.J., Wang, W., Wu, J. & Jang, S.J. (2022). Using Cu as a spacer to fabricate and control the porosity of titanium zirconium based bulk metallic glass foams for orthopedic implant applications. Materials. 15(5), 1887, 1-14. https://doi.org/10.3390/ma15051887.
Uwagi
- Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023)
- W artykule powtórzone poz. 15 i 28 bibliografii
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-7dde270e-6691-41b5-8da3-bb27f889a267
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