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Purpose: The research aims to predict the parameters between the cutting speed range correlated to the depth of cut for the CNC lathe. Design/methodology/approach: The model predicts the cutting speed parameters carried out based on the data range between the depth of the cut and the cutting speed. That information has been derived from the machine tool handbook and expert engineer recommendations. The fuzzy logic-based methods were used to predict cutting speed parameters for three different materials: aluminium, machine steel, and stainless steel. The data range in each material was used to condition the membership function. Findings: The result shows that the prediction cutting speed parameters are related to the range of the depth of the cut between 0.15 and 0.4 mm. It is observed that if the depth of the cut is very high, the cutting speed is lower. The information obtained is slightly different from the machine tool handbook. It can be used with the feed rate parameters to perform the machining process of the CNC lathes in the smart factory. Research limitations/implications: Further research should focus on predicting surface roughness and tool wear in the turning. Practical implications: The cutting speed selection has a significant impact on manufacturing. It affects production time, tool wear, cost, etc. Generally, the parameter has been derived from machining handbooks or machine tools textbooks, and some data is vague because it has only maximum and minimum. The data between ranges is unclear for operation. Executing production planning for new engineers was hard, which can affect manufacturing systems. Therefore, proper and precise cutting parameters are required. Originality/value: General machine tool manuals often provide vague information on recommended parameters and only show the maximum and minimum values. In past research, it has only a determined parameters range for the experiment. The data between ranges is unclear for operation. In this research, the parameter prediction was performed between the cutting speed range related to the cutting depth, which is for use in the CNC lathe process.
Wydawca
Rocznik
Tom
Strony
58--64
Opis fizyczny
Bibliogr. 22 poz.
Twórcy
autor
- Department of Production Engineering Technology, Faculty of Industrial Technology, Pibulsongkram Rajabhat University, Phitsanulok, Thailand
autor
- Department of Production Engineering Technology, Faculty of Industrial Technology, Pibulsongkram Rajabhat University, Phitsanulok, Thailand
autor
- Department of Production Engineering Technology, Faculty of Industrial Technology, Pibulsongkram Rajabhat University, Phitsanulok, Thailand
autor
- Department of Production Engineering Technology, Faculty of Industrial Technology, Pibulsongkram Rajabhat University, Phitsanulok, Thailand
autor
- Research and Development Institute, Rajamangala University of Technology Krungthep, Bangkok, Thailand
Bibliografia
- [1] L.A. Zadeh, Fuzzy sets, Information and Control 8/3 (1965) 338-353. DOI: https://doi.org/10.1016/S0019- 9958(65)90241-X
- [2] E.H. Mamdani, S. Assilian, An experiment in linguistic synthesis with a fuzzy logic controller, International Journal of Man-Machine Studies 7/1 (1975) 1-13. DOI: https://doi.org/10.1016/S0020-7373(75)80002-2
- [3] S. Ramesh, L. Karunamoorthy, K. Palanikumar, Fuzzy modeling and analysis of machining parameters in machining titanium alloy, Materials and Manufacturing Processes 23/4 (2008) 439-447. DOI: https://doi.org/10.1080/10426910801976676
- [4] A.I. Azmi, Design of fuzzy logic model for the prediction of tool performance during machining of composite materials, Procedia Engineering 38 (2012) 208-217. DOI: https://doi.org/10.1016/j.proeng.2012.06.028
- [5] I. Maher, M.E.H. Eltaib, A.A.D. Sarhan, R.M. El- Zahry, Cutting force-based adaptive neuro-fuzzy approach for accurate surface roughness prediction in end milling operation for intelligent machining, The International Journal of Advanced Manufacturing Technology 76 (2015) 1459-1467. DOI: https://doi.org/10.1007/s00170-014-6379-1
- [6] M.V. Bobyr, V.S. Titov, A.A. Nasser, Automation of the cutting-speed control process based on soft fuzzy logic computing, Journal of Machinery Manufacture and Reliability 44/7 (2015) 633-641. DOI: https://doi.org/10.3103/S1052618815070067
- [7] T.L. Tseng, U. Konada, Y. Kwon, A novel approach to predict surface roughness in machining operations using fuzzy set theory, Journal of Computational Design and Engineering 3/1 (2016) 1-13. DOI: https://doi.org/10.1016/j.jcde.2015.04.002
- [8] K. Saranya, J.J.R. Jegaraj, K.R. Kumar, G.V. Rao, Artificial intelligence-based selection of optimal cutting tool and process parameters for effective turning and milling operations, Journal of The Institution of Engineers (India): Series C 99 (2018) 381-392. DOI: https://doi.org/10.1007/s40032-016-0264-7
- [9] R. Asadi, A. Yeganefar, S.A. Niknam, Optimization and prediction of surface quality and cutting forces in the milling of aluminum alloys using ANFIS and interval type 2 neuro fuzzy network coupled with population-based meta-heuristic learning methods, The International Journal of Advanced Manufacturing Technology 105 (2019) 2271-2287. DOI: https://doi.org/10.1007/s00170-019-04309-6
- [10] M. Marani, M. Zeinali, J. Kouam, V. Songmene, C.K. Mechefske, Prediction of cutting tool wear during a turning process using artificial intelligence techniques, The International Journal of Advanced Manufacturing Technology 111 (2020) 505-515. DOI: https://doi.org/10.1007/s00170-020-06144-6
- [11] H. Hanachi, W. Yu, I.Y. Kim, J. Liu, C.K. Mechefske, Hybrid data-driven physics-based model fusion framework for tool wear prediction, The International Journal of Advanced Manufacturing Technology 101 (2019) 2861-2872. DOI: https://doi.org/10.1007/s00170-018-3157-5
- [12] H.-W. Chiu, C.-H. Lee, Prediction of machining accuracy and surface quality for CNC machine tools using data driven approach, Advances in Engineering Software 114 (2017) 246-257. DOI: https://doi.org/10.1016/j.advengsoft.2017.07.008
- [13] R. Muhammad, A Fuzzy Logic Model for the Analysis of Ultrasonic Vibration Assisted Turning and Conventional Turning of Ti-Based Alloy, Materials 14/21 (2021) 6572. DOI: https://doi.org/10.3390/ma14216572
- [14] C. Moganapriya, R. Rajasekar, P. Sathish Kumar, T. Mohanraj, V.K. Gobinath, J. Saravanakumar, Achieving machining effectiveness for AISI 1015 structural steel through coated inserts and grey-fuzzy coupled Taguchi optimization approach, Structural and Multi-disciplinary Optimization 63/3 (2021) 1169-1186. DOI: https://doi.org/10.1007/s00158-020-02751-9
- [15] T.-S. Lan, K.-C. Chuang, Y.-M. Chen, Optimization of machining parameters using fuzzy Taguchi method for reducing tool wear, Applied Sciences 8/7 (2018) 1011. DOI: https://doi.org/10.3390/app8071011
- [16] M.S. Alajmi, A.M. Almeshal, Prediction and optimization of surface roughness in a turning process using the ANFIS-QPSO method, Materials 13/13 (2020) 2986. DOI: https://doi.org/10.3390/ma13132986
- [17] A. Belloufi, M. Mezoudj, M. Abdelkrim, I. Rezgui, E. Chiba, Experimental and predictive study by multi-output fuzzy model of electrical discharge machining performances, The International Journal of Advanced Manufacturing Technology 109 (2020) 2065-2093. DOI: https://doi.org/10.1007/s00170-020-05718-8
- [18] D.R. Unune, M. Marani Barzani, S.S. Mohite, H.S. Mali, Fuzzy logic-based model for predicting material removal rate and average surface roughness of machined Nimonic 80A using abrasive-mixed electro-discharge diamond surface grinding, Neural Computing and Applications 29 (2018) 647-662. DOI: https://doi.org/10.1007/s00521-016-2581-4
- [19] S. Kar, S. Chakraborty, V. Dey, S.K. Ghosh, Optimization of surface roughness parameters of Al- 6351 alloy in EDC process: a Taguchi coupled fuzzy logic approach, Journal of The Institution of Engineers (India): Series C 98 (2017) 607-618. DOI: https://doi.org/10.1007/s40032-016-0297-y
- [20] D. Łapczyńska, A. Burduk, Fuzzy FMEA Application to Risk Assessment of Quality Control Process, in: Á. Herrero, C. Cambra, D. Urda, J. Sedano, H. Quintián, E. Corchado, (eds), 15th International Conference on Soft Computing Models in Industrial and Environmental Applications “SOCO 2020”, SOCO 2020. Advances in Intelligent Systems and Computing, vol. 1268, Springer, Cham, 2021, 309-319. DOI: https://doi.org/10.1007/978-3-030-57802-2_30
- [21] O.M. Testik, E.T. Unlu, Fuzzy FMEA in risk assessment for test and calibration laboratories, Quality and Reliability Engineering International 39/2 (2023) 575-589. DOI: https://doi.org/10.1002/qre.3198
- [22] F.S. Krar, A.R. Gill, P. Smid, Technology of machine tools, 7th Edition, McGraw-Hill, New York, 2011.
Typ dokumentu
Bibliografia
Identyfikator YADDA
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