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The study aimed touse3D computed tomography (CT) to analyse a joint between two dissimilar materials produced by friction stir welding (FSW). As the materials joined, i.e., aluminum and copper, differ in properties (e.g., density and melting point), the weld is predicted to have an inhomogeneous microstructure. The investigations involved applying microfocus computed tomography (micro-CT) to visualize and analyze the volumetric structure of the joint. Volume rendering is extremely useful because, unlike computer modelling, which requires many simplifications, it helps create highly accurate representations of objects. Image segmentation into regions was performed through global gray-scale thresholding. The analysis also included elemental mapping of the weld cross-sections using scanning electron microscopy (SEM) and examination of its surface morphology by means of optical microscopy (OP). The joint finds its use in developing elements used in the chemical, energetics and aerospace industries, due to the excellent possibilities of combining many different properties, and above all, reducing the weight of the structure.
Czasopismo
Rocznik
Tom
Strony
65--71
Opis fizyczny
Bibliogr. 40 poz., il., rys., wykr.
Twórcy
autor
- Faculty of Mechatronics and Mechanical Engineering, Kielce University of Technology, Poland
autor
- Faculty of Mechatronics and Mechanical Engineering, Kielce University of Technology, Poland
autor
- Faculty of Mechatronics and Mechanical Engineering, Kielce University of Technology, Poland
Bibliografia
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- [2] Zhou, L., Li, G.H., Zhang, R.X., Zhou, W.L., He, W.X., Huang, Y.X. & Song, X.G. (2019). Microstructure evolution and mechanical properties of friction stir spot welded dissimilar aluminum-copper joint. Journal of Alloys and Compounds. 775(15), 372-382. https://doi.org/10.1016/ j.jallcom.2018.10.045.
- [3] Tong, L., Xie, J.N., Liu, L., Chang, G. & Ojo, O.O. (2020). Microscopic appraisal and mechanical behavior of hybrid Cu/Al joints fabricated via friction stir spot welding-brazing and modified friction stir clinching-brazing. Journal of Materials Research and Technology. 9(6),13239-13249. https://doi.org/10.1016/j.jmrt.2020.09.042.
- [4] Tian, W.H., Su, H. & Wu, C.S. (2020). Effect of ultrasonic vibration on thermal and material flow behavior, microstructure and mechanical properties of friction stir welded al/cu joints. International Journal of Advanced Manufacturing Technology. 107(1), 59-71. https://doi.org/10.1007/s00170-020-05019-0.
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- [16] Karrar, G., Galloway, A., Toumpis, A., Li, H.J. & Al Badouc, F. (2020). Microstructural characterisation and mechanical properties of dissimilar aa5083-copper joints produced by friction stir welding. Journal of Materials Research and Technology. 9(5), 11968-11979. https://doi.org/10.1016/j.jmrt.2020.08.073.
- [17] Galvao, I., Loureiro, A. & Rodrigues, D.M. (2016). Critical review on friction stir welding of aluminium to copper. Science and Technology of Welding and Joining. 21(7), 523- 546. https://doi.org/10.1080/13621718.2015.1118813.
- [18] Ouyang, J., Yarrapareddy, E. & Kovacevic, R. (2006). Microstructural evolution in the friction stir welded 6061 aluminum alloy (T6-temper condition) to copper. Journal of Materials Processing Technology. 172(1), 110-122. https://doi.org/10.1016/j.jmatprotec.2005.09.013.
- [19] Mehta, K.P. & Badheka, V.J. (2016). A review on dissimilar friction stir welding of copper to aluminum: process, properties, and variants. Materials and Manufacturing Processes. 31(3), 233-254. https://doi.org/10.1080/10426914.2015.1025971.
- [20] Cao, F.J., Li, J.P., Hou, W.T., Shen, Y.F., Ni, R. (2021). Microstructural evolution and mechanical properties of the friction stir welded Al Cu dissimilar joint enhanced by post weld heat treatment. Materials Characterization. 174, 110998. https://doi.org/10.1016/j.matchar.2021.110998.
- [21] Hou, W.T., Shen, Z.K., Huda, N., Oheil, M., Shen, Y.F., Jahed, H. & Gerlich, A.P. (2021). Enhancing metallurgical and mechanical properties of friction stir butt welded joints of Al–Cu via cold sprayed Ni interlayer. Materials Science and Engineering: A. 809, 140992. https://doi.org/10.1016/j.msea.2021.140992.
- [22] Mao, Y., Ni, Y., Qin, X.D.P. & Li, F. (2020). Microstructural characterization and mechanical properties of micro friction stir welded dissimilar al/cu ultra-thin sheets. Journal of Manufacturing Processes. 60, 356-365. https://doi.org/10.1016/j.jmapro.2020.10.064.
- [23] Patel, N.P., Parlikar, P., Dhari, R.S., Mehta, K. & Pandya, M. (2019). Numerical modelling on cooling assisted friction stir welding of dissimilar Al-Cu joint. Journal of Manufacturing Processes. 47, 98-109. https://doi.org/10.1016/j.jmapro.2019.09.020.
- [24] Mehta, K.P. & Badheka, V.J. (2017). Hybrid approaches of assisted heating and cooling for friction stir welding of copper to aluminum joints. Journal of Materials Processing Technology. 239, 336-345. https://doi.org/10.1016/ j.jmatprotec.2016.08.037.
- [25] You, J.Q., Zhao, Y.Q., Dong, C.L., Wang, C.G., Miao, S., Yi, Y.Y. & Hai, Y.H. (2020). Microstructure characteristics and mechanical properties of stationary shoulder friction stir welded 2219-t6 aluminium alloy at high rotation speeds. The International Journal of Advanced Manufacturing Technology. 108, 987-996. https://doi.org/10.1007/s00170- 019-04594-1.
- [26] Li, D.X., Yang, X.Q., Cui, L., He, F.Z. & Zhang, X. (2015). Investigation of stationary shoulder friction stir welding of aluminum alloy 7075-t651. Journal of Materials Processing Technology. 222, 391-398. https://doi.org/10.1016/ j.jmatprotec.2015.03.036.
- [27] Depczynski, W., Spadlo, S., Mlynarczyk, P., Ziach, E., Hepner P. (2015). The selected properties of porous layers formed by pulse microwelding technique. In METAL 2015: 24TH International Conference on Metallurgy and Materials, 3-5 June 2015 (pp.1087-1092). Brno, Czech Republic.
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- [30] Depczynski, W. Jasionowski, R., Mlynarczyk, P. (2018). The impact of process variables on the connection parameters during pulse micro-welding of the H800 superalloy. In METAL 2018: 27TH International Conference on Metallurgy and Materials, 23-25 May 2018 (pp. 1506-1512). Brno, Czech Republic.
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- [32] Spadlo, S., Depczynski, W. & Mlynarczyk, P. (2017). Selected properties of high velocity oxy liquid fuel (HVOLF) - sprayed nanocrystalline WC-Co Infralloy(TM) S7412 coatings modified by high energy electric pulse. Metalurgija. 56(3-4), 412-414.
- [33] Bonarski, J.T., Kania, B., Bolanowski, K. & Karolczuk, A. (2015). Utility of stress-texture characteristics of structural materials by X-ray. Archives of Metallurgy and Materials. 60(3), 2247-2252. DOI: 10.1515/amm-2015-0370.
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- [38] Cullity, B.D. (1959). Elements of X-Ray diffraction. London: Addison-Wesley Publishing Company. Inc.
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Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-7c05d7f3-aa34-4737-b83e-326394a89944