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The analysis of feedrate correction influence on corner radius errors of workpieces during milling

Treść / Zawartość
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Geometrical accuracy of workpieces manufactured in CNC technology is dependent on many different factors, such as the parameters of a cutting process. The most significant are: cutting velocity vc and feed rate vf but also proper cooling and appropriate rigidity of a machine tool. Values of these parameters are dependant on the kind of a workpiece and on the applied tools. Considering shape complexity of a workpiece, dimensional and shape errors can appear, for example deviations of flatness, rectilinearity and radius roundness, etc. To avoid errors connected with geometrical profile, the parameters of machining should be selected in such way to obtain maximal value of quality rating of a product considering its shape and dimension. The aim of this paper is to evaluate the correction of feed rate (vf ) influence on radius errors of a workpiece's corners and to define the relation between technological conditions of cutting process and the actual shape of radius after machining. In theoretical part, the influence of different factors on the accuracy of cutting on CNC machine was included; the main focus was on the accuracy of cuttings the corners with different radii. The practical part consists of corner's radius errors measurements with the usage of coordinate measuring machine and complex analysis of research findings. The findings were presented in the form of diagrams and charts. Because of the fact that the feed rate influences the global time of workpieces' machining, the findings presented in this paper enable the production engineers to choose the optimal value of feed rate during the cutting of corners on CNC machines. It is very important during machining of matrices which construction consists of many corners with given radii that are placed between perpendicular and slant walls.
Rocznik
Strony
66--77
Opis fizyczny
Bibliogr. 18 poz., tab., rys.
Twórcy
autor
  • Scientific Group, Lublin University of Technology, Mechanical Engineering Faculty, Department of Production Engineering, Nadbystrzycka Street 36, 20-618 Lublin
autor
  • Scientific Group, Lublin University of Technology, Mechanical Engineering Faculty, Department of Production Engineering, Nadbystrzycka Street 36, 20-618 Lublin
Bibliografia
  • 1. ANOTAIPAIBOON W., MAKHANOV S. S., Curvilinear space-filling curves for five-axis machining. Computer-Aided Design, 2008, 40, 350–367.
  • 2. ARIZMENDI M., FERNANDEZ J., GIL A., VEIGA F., Effect of tool set ting error on the topography of surfaces machined by peripheral milling, International Journal of Machine Tools & Manufacture, 2009,49, 36–52.
  • 3. CAKIR M. C., ENSARIOGLU C., DEMIRAYAK I., Mathematical modelling of surface roughness for evaluating the effects of cutting parameters and coating material, Journal of Materials Processing Technology. 2009, 209, 102–109
  • 4. FRANCO P., ESTREMS M., FAURA F., A study of back cutting surface finish from tool errors and machine tool deviations during face milling. International Journal of Machine Tools & Manufacture, 2008, 48, 112–123.
  • 5. GUO H., ZUO D.W., WU H.B., XU F., TONG G.Q., Prediction on milling distortion for aero-multi-frame parts. Materials Science and Engineering, 2009, 499, 230–233.
  • 6. HO W.H., TSAI J.T., LIN B.T., CHOU J.H., Adaptive network-based fuzzy inference system for prediction of surface roughness in end milling process using hybrid Taguchi-genetic learning algorithm, Expert Systems with Applications, 2009, 36, 3216–3222.
  • 7. HSUEH Y.W., YANG CH.Y., Tool breakage diagnosis in face milling by support vector machine, Journal of Materials Processing Technology, 2009, 209, 145–152.
  • 8. JOZWIK J., LIPSKI J., FLISIAK J., Forecasting of geometrical accuracy of a product with the usage of artificial neuronal network. Scientific Bulletins of Rzeszów University of Technology No 209. Proc. of The International Scientific Conf. MECHANICS 2004, Rzeszów, 2004, 135-148.
  • 9. JOZWIK J., The experimental analysis of the surface parameters after the machining obtained from the milling process for different constructional materials. Proc. 3th International Scientific Conf. Development of Metal Cutting DMC 2000, Koszyce, Slovakia, 2000, 50-53.
  • 10. KARUNAKARAN K. P., SHRINGI R., A solid model-based off-line adaptive controller for feed rate scheduling for milling process. Journal of Materials Processing Technology, 2008, 204, 384–396.
  • 11. KLONICA M., JOZWIK J., The influence of inclination angle of the surface treated by ball-shaped shank cutter on the roughness of surface after machining. Международная научно-техническая конференция Прогрессивные направления развития машино-приборостроительных отраслей и транспорта, Издaтeльcтвo CeвHTУ Sevastopol, Ukraina, 2008, 103-104.
  • 12. KLONICA M., JOZWIK J., The analysis of slant walls’ surface ridges after machining with the usage of ball-shaped shank cutter on CNC machine. Proc. 9th International Conf. Automation in Production Planning and Manufacturing, Published by Scientific and Technical Society at the University of Zilina, Zilina, Slovakia, 2008, 117 - 124
  • 13. KLONICA M., JÓZWIK J., The analysis of slant walls’ surface ridges after machining with the usage of ball-shaped shank cutter on CNC machine. Proc. 9th International Conf. Automation in Production Planning and Manufacturing, Published by Scientific and Technical Society at the University of Zilina, Zilina, Slovakia, 2008, 117 - 124
  • 14. MEKID S., PRUSCHEK P., HERNANDEZ J., Beyond intelligent manufacturing: A new generation of flexible intelligent NC machines, Mechanism and Machine Theory, 2009, 44, 466–476.
  • 15. OMIROU S. L., NEARCHOU A. C., An epitrochoidal pocket - A new canned cycle for CNC milling machines, Robotics and Computer-Integrated Manufacturing, 2009, 25, 73–80.
  • 16. VIJAYARAGHAVAN A., HOOVER A. M., HARTNETT J., DORNFELD D. A., Improving endmilling surface finish by workpiece rotation and adaptive toolpath spacing, International Journal of Machine Tools & Manufacture, 2009, 49, 89–98.
  • 17. WAN M., ZHANG W.H., QIN G.H., WANG Z.P., Strategies for error prediction and error control in peripheral milling of thin-walled workpiece, International Journal of Machine Tools & Manufacture, 2008, 48, 1366– 1374.
  • 18. WAN M., ZHANG W.H., TAN G., QIN G.H., Systematic simulation procedure of peripheral milling process of thin-walled workpiece, Journal of Materials Processing Technology, 2008,197, 122–131.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-7bc210ff-42be-4d74-86b4-4679b5a107be
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