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Purpose: The aim of the proposed research is to investigate operational properties of a wheel steel treated with simultaneous solid solution and precipitation hardening at various carbon content, in comparison with the standard wheel grade T steel. Design/methodology/approach: The mechanical behaviour of wheel steels with increased content of silicon, manganese, vanadium, and nitrogen at various carbon content has been investigated and compared to that of the standard high-strength wheel grade T steel. The steels were undergo thermal treatment due to austenitic heating up to a temperature of 950.C with cooling down in water to 550.C followed by intense blowing of blanks in the air. After that, a tempering was performed at a temperature in the range of 450-650.C. Static strength (UTS), relative elongation (TEL), impact toughness tests (KCV) were determined on standard specimens. The characteristics of Mode I fatigue crack growth resistance of steel were determined on the basis of fatigue macrocrack growth rate diagrams da/dN–ΔKI, obtained by the standard method on compact specimens with the thickness of 10 mm at a frequency of 10-15 Hz and the stress ratio R = 0.1 and R = 0.5 of the loading cycle. The characteristics of Mode II fatigue crack growth resistance were determined on the basis of da/dN–ΔKII diagrams, obtained earlier method on edge notched specimens with the thickness 3.2 mm at a frequency of 10-15 Hz and R = -1 taking account of the crack face friction. Rolling contact fatigue testing was carried out on the model specimens. Findings: The regularities of the change of mechanical characteristics of the high-strength wheel steel with simultaneous solid solution and precipitation hardening at lowered carbon content under static, impact and cyclic loading are studied. Research limitations/implications: The results obtained using laboratory samples should be checked during a real railway wheels investigation. Practical implications: The investigated steel with simultaneous solid solution and precipitation hardening provides high wear resistance of the tread surface and damage resistance determined on the model wheels. Originality/value: A steel with solid solution hardening due to increased content of silicon (up to 0.7%) and manganese (up to 0.8%) and also with precipitation hardening (at optimal content of vanadium and nitrogen [V‧N]‧104 = 28.9%) at lowered carbon content (0.52) possesses high strength and fatigue fracture toughness in cases of Mode I and Mode II loading, causing better combination of wear and damage resistances of the tread surface of the model wheels, as compared to corresponding parameters for grade T steel.
Wydawca
Rocznik
Tom
Strony
49--54
Opis fizyczny
Bibliogr. 20 poz.
Twórcy
autor
- Lviv Polytechnic National University, 12 Bandera St., Lviv, 79013, Ukraine
autor
- Physico-Technological Institute of Metals and Alloys of the National Academy of Sciences of Ukraine, 34/1 Acad. Vernadskoho Ave., Kyiv 03680, Ukraine
autor
- Karpenko Physico-Mechanical Institute of the National Academy of Sciences of Ukraine, 5 Naukova St., Lviv 79060, Ukraine
autor
- Lviv Polytechnic National University, 12 Bandera St., Lviv, 79013, Ukraine
- The John Paul II Catholic University of Lublin, Al. Racławickie 14, 20-950 Lublin, Poland
autor
- Lviv Polytechnic National University, 12 Bandera St., Lviv, 79013, Ukraine
Bibliografia
- [1] All-rolled wheels. Specifications: DSTU GOST 10791-2016, M.: Standardinform, 2016 (in Russian).
- [2] AAR Manual of Standards and Recommended Practices Wheels and Axles. Wheels, Carbon Steel. Specification M-107/M-208-2016, 2016.
- [3] JIS E 5402-1:2015. Japanese Standards Association. Railway rolling stock. Solid wheel. Part 1: Quality requirements, 2015.
- [4] TB/T 2708-1996. China Railway and Train Standards. Technical specifications for rolled solid wheels of railway rapid passenger car, 1996.
- [5] M. Diener, A. Ghidini, Materials for heavy haul solid wheels: new experiences, Proceedings of the Institution of Mechanical Engineering, Part F: Journal of Rail and Rapid Transit 224 (2010) 421-428, DOI: https://doi.org/10.1243/09544097JRRT356.
- [6] O.P. Ostash, V.H. Anofriev, I.M. Andreiko, L.A. Muradyan, V.V. Kulyk, On the concept of selection of steels for high-strength railroad wheels, Materials Science 48/6 (2013) 697-703, DOI: https://doi.org/10.1007/sll003-013-9557-7.
- [7] D. Zeng, L. Lu, Y. Gong, Y. Zhang, J. Zhang, Influence of solid solution strengthening on spalling behavior of railway wheel steel, Wear 372-373 (2017) 158-168, DOI: https://doi.org/10.1016/j.wear.2016.12.025.
- [8] K. Cvetkovski, J. Ahlstrom, B. Karlsson, Monotonic and cyclic deformation of a high silicon pearlitic wheel steel, Wear 271 (2011) 382-387, DOI: https://doi.Org/10.1016/j.wear.2010.10.047.
- [9] D. Zeng, L. Lu, Y. Gong, N. Zhanga, Y. Gong, Optimization of strength and toughness of railway wheel steel by alloy design, Materials and Design 92 (2016) 998-1006, DOI: https://doi.org/10.1016/ j.matdes.2015.12.096.
- [10] X. Ren, J. Qi, J. Gao, L. Wen, B. Jiang, G. Chen, H. Zhao, Effects of heating rate on microstructure and fracture toughness of railway wheel steel, Metallurgical and Materials Transactions A 47/2 (2016) 739-747, DOI: https://doi.org/10.1007/sll661-015-3264-y.
- [11] F. Zhao, M. Wu, B. Jiang, C. Zhang, J. Xie, Y. Liu, Effect of nitrogen contents on the microstructure and mechanical properties of V-Ti microalloyed steels for the forging of crankshafts, Materials Science and Engineering A 731 (2018) 360-368, DOI: https://doi.org/10.1016/j.msea.2018.06.070.
- [12] Yu.Z. Babaskin, S.Ya. Shipitsyn, Microalloying of structural steel with nitride-forming elements, Steel in Translation 39/12 (2009) 1119-1121, DOI: https://doi.org/10.3103/S0967091209120201.
- [13] V.V. Kulyk, S.Ya. Shipitsyn, O.P. Ostash, Z.A. Duriagina, V.V. Vira, The joint effect of vanadium and nitrogen on the mechanical behavior of railroad wheels steel, Journal of Achievements in Materials and Manufacturing Engineering 89/2 (2018) 56-63, DOI: 10.5604/01.3001.0012.7109.
- [14] B.S. Ivanov, G.A. Filippov, K.Yu. Demin, K.A. Moskovoi, A.E. Semin, Modifying wheel steel with nitrogen, Steel in Translation 37/9 (2007) 769-772, DOI: https://doi.org/10.3103/S09670912070 90112.
- [15] Standard test method for measurement of fatigue crack growth rates, ASTM E647-08, V03.01, ASTM, 2008, DOI: 10.1520/E0647-15E01.
- [16] Ya.L. Ivanyts’kyi, T.M. Lenkovs’kyi, V.M. Boiko, S.T. Shtayura, Methods for the construction of the kinetic diagrams of fatigue fracture for steels under the conditions of transverse shear with regard for the friction of crack lips, Materials Science 49/6 (2014) 749-754, DOI: https://doi.org/10.1007/s11003-014-9670-2.
- [17] Y.L. Ivanytskyj, T.M. Lenkovskiy, Y.V. Molkov, V.V. Kulyk, Z.A. Duriagina, Influence of 65G steel microstructure on crack faces friction factor under mode II fatigue fracture, Archives of Materials Science and Engineering 82/2 (2016) 49-56, DOI: 10.5604/01.3001.0009.7103.
- [18] O.P. Ostash, V.V. Kulyk, T.M. Lenkovskiy, Z.A. Duriagina, V.V. Vira, T.L. Tepla, Relationships between the fatigue crack growth resistance characteristics of a steel and the tread surface damage of railway wheel, Archives of Materials Science and Engineering 90/2 (2018) 49-55, DOI: 10.5604/01.3001.0012.0662.
- [19] O.P. Ostash, I.M. Andreiko, V.V. Kulyk, Method for evaluating of serviceability wheel steels, Patent of Ukraine No. 106836, 9 (2014) 4 (in Ukrainian).
- [20] O.P. Ostash, I.M. Andreiko, V.V. Kulyk, O.I. Babachenko, V.V. Vira, Influence of the mode of thermal treatment and load ratio on the cyclic crack-growth resistance of wheel steels, Materials Science 45/2 (2009) 211-219, DOI: https://doi.org/10.1007/s11003-009-9177-4.
Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-7b9fe154-c9d3-477a-9daa-0e29f2aa5abb