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Tytuł artykułu

First-principle and data-driven model-based approach in rotating machinery failure mode detection

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Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: A major concern of modern diagnostics is the use of vibration or acoustic signals generated by a machine to reveal its operating conditions. This paper presents a method which allows to periodically obtain estimates of model eigenvalues represented by complex numbers. The method is intended to diagnose rotating machinery under transient conditions. Design/methodology/approach: The method uses a parametric data-driven model, the parameters of which are estimated using operational data. Findings: Experimental results were obtained with the use of a laboratory single-disc rotor system equipped with both sliding and hydrodynamic bearings. The test rig used allows measurements of data under normal, or reference, and malfunctioning operation, including oil instabilities, rub, looseness and unbalance, to be collected. Research limitations/implications: Numerical and experimental studies performed in order to validate the method are presented in the paper. Moreover, literature and industrial case studies are analyzed to better understand vibration modes of the rotor under abnormal operating conditions. Practical implications: A model of the test rig has been developed to verify the method proposed herein and to understand the results of the experiments. Hardware realization of the proposed method was implemented as a standalone operating module developed using the Texas Instruments TMS3200LF2407 Starter Kit. Originality/value: The parametric approach was proposed instead of nonparametric one towards diagnosing of rotating machinery.
Rocznik
Strony
692--701
Opis fizyczny
Bibliogr. 24 poz., rys., tab., wykr.
Twórcy
autor
  • Institute of Engineering Processes Automation and Integrated Manufacturing Systems, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland,
autor
  • Tenneco Automotive Eastern Europe, Eastern European Engineering Center (EEEC), ul. Bojkowska 59 B, 44-100 Gliwice, Poland
Bibliografia
  • [1] T. Dzitkowski, A. Dymarek, Design and examining sensitivity of machine driving systems with required frequency spectrum. Journal of Achievements in Materials and Manufacturing Engineering 26/1 (2008) 49-56.
  • [2] A. Buchacz, S. Żółkiewski, Dynamic analysis of the mechanical systems vibrating transversally in transportation, Journal of Achievements in Materials and Manufacturing Engineering 20 (2007) 331-334.
  • [3] S. Żółkiewski, Analysis and modelling of rotational systems with the modify application, Journal of Achievements in Materials and Manufacturing Engineering 30/1 (2008) 59-66.
  • [4] K. Białas, Synthesis of mechanical systems including passive or active elements reducing of vibrations, Journal of Achievements in Materials and Manufacturing Engineering 20 (2007) 323-326
  • [5] A. Muszynska, Rotordynamics, Taylor & Francis Group, LLC, Minden, USA, 2005.
  • [6] E Krämer, Dynamics of Rotors and Foundations, Springer-Verlag, Berlin, 1993.
  • [7] V. Wowk, Machinery Vibration. Measurement and Analysis, McGraw-Hill, US, 1991.
  • [8] R.C. Eisenmann, Machinery Malfunction Diagnosis and Correction, Hewlett Packard Professional Books, New Jersey, 1997.
  • [9] Allianz, Allianz Handbook of Loss Prevention, Allianz Versicherung AG, Berlin and Munich, Germany, 1987.
  • [10] Bently Nevada, Vibration Analysis for Power Plant. Intercompany materials, Mindem, US, 19994.
  • [11] R.J. Patton, P.M. Frank, R N Clark (eds.), Issues of fault diagnosis for dynamic systems, Springer-Verlag, London, 2000.
  • [12] L. Ljung, System Identification - Theory for the User, Prentice-Hall, 1999.
  • [13] M.I. Friswell, J.E.T. Penny, The Practical Limits of Damage Detection and Location using Vibration Data, Proceedings of the 11th VPI&SU Symposium on Structural Dynamics and Control, Blacksburg, Virginia, US, 1997.
  • [14] M.L. Adams, Rotating Machinery Vibrations. Form Analysis to Troubleshooting, Marcel Dekker, New York, 2001.
  • [15] M.I. Friswell, J.E.T. Penny, S.D. Garvey, Parameter Subset Selection in Damage Location, Inverse Problems in Engineering 5/3 (1997) 189-215.
  • [16] O Mahrenholtz (ed.), Dynamics of Rotors. Stability and System Identification, Springer-Verlag, Wien - New York, 1984.
  • [17] Bently Nevada, Specifications and Ordering Information. Machine Condition Manager 2000, (http://www.bently.com).
  • [18] W. Cholewa, Real time diagnostic expert systems for steam turbines, KARNTEKNIK 2000, Stockholm, 2000, 221-222.
  • [19] Bently Nevada, ‘Rotor Kit and Oil Whirl/Whip Option’, Bently Nevada Corporation, Minden, US, 1994.
  • [20] MATLAB, The Math Works Inc., Natick, 1998.
  • [21] P.M. Przybylowicz, Active stabilization of a rigid rotor by a piezoelectrically controlled mobile journal bearing system, Sixth International Conference on Rotor Dynamics Proceedings, Sydney, Australia, 2002, 79-84.
  • [22] J. Frene, D. Nicolas, B. Deguerce, D. Berthe, M. Godet, Hydrodynamic Lubrication, Bearings and Thrust Bearings, Elsevier Science B.V., Amsterdam, 1997.
  • [23] J. Świder, A. Baier, Designing assist of virtual building and researching modern control systems, Journal of Achievements in Materials and Manufacturing Engineering 11 (2002) 537-540 (in Polish).
  • [24] J. Świder, R. Zdanowicz, Application of PLC controller in models systems simulation, Journal of Achievements in Materials and Manufacturing Engineering 12 (2003) 561-564 (in Polish).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-7b72c78b-6c99-42e2-bc72-2180723aa5fe
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