Identyfikatory
Warianty tytułu
Łączenie kompozytów węglowych na osnowie z wysokotemperaturowych termoplastów z zastosowaniem techniki zgrzewania elektrooporowego
Języki publikacji
Abstrakty
The article presents 'state-of-the art' on joining fibre reinforced thermoplastic composites with the use of resistance welding technique. Their welding process and potential difficulties connected with the process and quality control of a manufactured element arc presented. The structure of a typical thermoplastic composite welding stand was also presented. The main welding technology elements were characterized: structure of the resistance element, implementation of the thermal process and pressure application required for joining materials. The paper also presents the required calibration ranges for a technological process with the use of strength test types SLS, DCB, SBS and nondestructive testing of joint with the ultrasonic method.
W artykule zaprezentowano aktualny stan wiedzy dotyczącej łączenia kompozytów o spoiwie termoplastycznym wzmacnianych włóknami syntetycznymi z użyciem technologii elektrooporowej. Przedstawiono proces ich zgrzewania oraz trudności związane z realizacją procesu i kontrolą jakości wytworzonego połączenia. Opisano budowę typowego stanowiska do zgrzewania kompozytów o spoiwie termoplastycznym. Scharakteryzowano podstawowe elementy technologii zgrzewania: budowę elementu oporowego, realizację procesu cieplnego zgrzewania oraz realizację docisku wymaganego do połączenia materiałów. W artykule przedstawiono zakres wymaganej kalibracji procesu technologicznego dokonywanej na podstawie badań wytrzymałościowych (próbki jednozakładkowej, podwójnej belki wspornikowej oraz zginanej krótkiej belki) oraz diagnostyki połączeń zgrzewanych metodą ultradźwiękową.
Czasopismo
Rocznik
Tom
Strony
7--18
Opis fizyczny
Bibliogr. 22 poz., rys., tab., wzory
Twórcy
autor
- Institute of Aviation, Al. Krakowska 110/114, 02-256 Warsaw, Poland
Bibliografia
- [1] Brosius, D., 2015, "Thermosets vs. thermoplastics: Is the battle over?", Compos. World.
- [2] Society of Automotive Engineers, and National Institute for Aviation Research (U.S.), eds., 2012, Composite materials handbook Volume 3, SAE International on behalf of CMH-17, adivision of Wichita State University, Warrendale, Pa.
- [3] Deng, S., Djukic, L., Paton, R., and Ye, L., 2015, "Thermoplastic-epoxy interactions and their potential applications in joining composite structures - A review", Compos. Part Appl. Sci. Manuf., 68,pp. 121-132.
- [4] Campbell, F. C, 2004, Manufacturing processes for advanced composites, Elsevier, New York.
- [5] Liu, H., and Rowe, K., 2014, "Joining of high performance thermoplastic composite for next generation aerospace structure components", SAMPE, Seattle.
- [6] Yousefpour, A., Hojjati, M., and Immarigeon, J.-P., 2004, "Fusion Bonding/Welding of Thermoplastic Composites", J. Thermoplast. Compos. Mater., 17(4), pp. 303-341.
- [7] Stavrov, D., and Bersee, H. E. N., 2005, "Resistance welding of thermoplastic composites-an overview", Compos. Part Appl. Sci. Manuf, 36(1), pp. 39-54.
- [8] Hou, M., Ye, L., and Mai, Y.-W., 1999, "An Experimental Study of Resistance Welding of Carbon Fibre Fabric Reinforced Polyetherimide (CF Fabric/PEI) Composite Material", Appl. Compos. Mater., 6(1), pp. 35-49.
- [9] 2006, 'Thermoplastic composites gain leading edge on the A380", High-Perform. Compos.
- [10] Ageorges, C., Ye, L., and Hou, M., 2001, "Advances in fusion bonding techniques for joining thermoplastic matrix composites: a review", Compos. Part Appl. Sci. Manuf, 32(6), pp. 839-857.
- [11] Dube, M., Hubert, P., Gallet, J. N., Stavrov, D., Bersee, H. E., and Yousefpour, A., 2012, "Metal mesh heating element size effect in resistance welding of thermoplastic composites", J. Compos. Mater., 46(8), pp. 911-919.
- [12] Ageorges, C., Ye, L., and Hou, M., 2000, "Experimental investigation of the resistance welding of thermoplastic-matrix composites. Part II: optimum processing window and mechanical performance", Compos. Sci. Technol., 60(8), pp. 1191-1202.
- [13] Ageorges, C., Ye, L., and Hou, M., 2000, "Experimental investigation of the resistance welding for thermoplastic-matrix composites. Part 1: heating element and heat transfer", Compos. Sci. Technol., 60(7), pp. 1027-1039.
- [14] Hou, M., Yang, M., Beehag, A., Mai, Y.-W., and Ye, L., 1999, "Resistance welding of carbon fibre reinforced thermoplastic composite using alternative heating element", Tenth Int. Conf. Compos. Struct., 47(1-4), pp. 667-672.
- [15] Villegas, I. F., and Bersee, H. E., 2015, "Characterisation of a metal mesh heating element for closed-loop resistance welding of thermoplastic composites", J. Thermoplast. Compos. Mater., 28(1), pp. 46-65.
- [16] Dubé, M., Hubert, P., Yousefpour, A., and Denault, J., 2007, "Resistance welding of thermoplastic composites skin/stringer joints", Compos. Part Appl. Sci. Manuf, 38(12), pp. 2541-2552.
- [17] Yousefpour, A., Simard, M., Octeau, M. A., and Hojjati, M., 2005, Process optimization of resistance welded thermoplastic composites using metal mesh heating elements", Long Beach CA.
- [18] Arias, M., and Ziegmann, G., 1996, "The Impulse Resistance Welding: A new Technique for Joining Advanced Thermoplastic Composite Parts", Anaheim, California, pp. 1361-1371.
- [19] Villegas, I. R, Moser, L., Yousefpour, A., Mitschang, P., and Bersee, H. E., 2012, "Process and performance evaluation of ultrasonic, induction and resistance welding of advanced thermoplastic composites", J. Thermoplast. Compos. Mater.
- [20] McKnight, S. H., Holmes, S. T., Gillespie, J. W., Lambing, C. L. T., and Marinelli, J. M., 1997, "Scaling issues in resistance-welded thermoplastic composite joints", Adv. Polym. Technol., 16(4), pp. 279-295.
- [21] Yousefpour, A., and Octeau, "Resistance welding of thermoplastics. US20090032184 Al. Canada; 2009".
- [22] Shi, H., Villegas, I. R, Octeau, M.-A., Bersee, H. E. N., and Yousefpour, A., 2015, "Continuous resistance welding of thermoplastic composites: Modelling of heat generation and heat transfer", Compos. Part Appl. Sci. Manuf, 70, pp. 16-26.
Uwagi
PL
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-79e7292d-a6bb-47dc-8d82-9d20b0524f9e