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Tytuł artykułu

Optimizing sampling parameters of cmm data acquisition for machining error correction of freeform surfaces

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Treść / Zawartość
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
An optimization study using the design of experiment technique is described, in which the surface profile height of a freeform surface, determined in coordinate measurements, is the response variable. The control factors are coordinate sampling parameters, i.e. the sampling grid size and the measuring tip diameter. As a result of the research, an optimal combination of these parameters was found for surface mapping with acceptable measurement uncertainty. The presented study is the first stage of optimization of machining error correction for the freeform surface and was intended to take into account mechanical-geometric filtration of surface irregularities caused by these geometrical parameters. The tests were carried out on a freeform workpiece milled with specific machining parameters, Ra of the surface roughness was 1.62 μm. The search for the optimal combination of parameters was conducted using Statistica software.
Rocznik
Strony
265--269
Opis fizyczny
Bibliogr. 22 poz., rys., tab., wykr.
Twórcy
  • Faculty of Mechanical Engineering, Bialystok University of Technology, ul. Wiejska 45 C, 15-351 Bialystok, Poland
Bibliografia
  • 1. Adamczak S., Janecki D, Makieła W., Stępień K. (2010), Quantitative comparison of cylindricity profiles measured with different methods using Legendre-Fourier coefficients, Metrology and Measurement Systems XVII, 233-244.
  • 2. Al-Ahmari A.M.A., Aalam J. (2015), Optimizing parameters of freeform surface reconstruction using CMM, Measurement, 64, 17-28.
  • 3. Barini E. M., Tosello G., De Chifre L. (2010) Uncertainty analysis of point-by-point sampling complex surfaces using touch probe CMMs. DOE for complex surfaces verification with CMM, Precision Engineering, 34, 16-21.
  • 4. Chen Y., Tang H., Tang Q.,, Zhang A., Chen D., Li K., (2018), Machining error decomposition and compensation of complicated surfaces by EMD method, Measurement, 116, 341-349.
  • 5. Chena Y., Gaoa J.,, Deng H., Zhenga D., Chena X., Kelly R. (2013), Spatial statistical analysis and compensation of machining errors for complex surfaces, Precision Engineering 37, 203–212.
  • 6. Dietrich E., Schulze A. (2000), Statistical methods in qualification of measuring devices of machines and processes, Notika System, Warsaw (in Polish).
  • 7. Feng C-X, Saal A. L., Salsbury J. G., Ness A. R., Lin G. C. S. (2007) Precision Engineering, 31, 94-101.
  • 8. ISO 14253-1:2014, Geometrical product specifications (GPS) – Inspection by measurement of workpieces and measuring equipment – Part 1: Decision rules for proving conformity or nonconformity with specification.
  • 9. ISO 14253-2:2011, Geometrical product specifications (GPS) – Inspection by measurement of workpieces and measuring equipment – Part 2: Guidance for the estimation of uncertainty in GPS measurement, in calibration of measuring equipment and in product verification.
  • 10. ISO/IEC Guide 98-3:2008, Uncertainty of measurement – Part 3: Guide to the expression of uncertainty in measurement (GUM:1995).
  • 11. Jakubiec W., Płowucha W., Starczak M. (2012), Analytical estimation of coordinate measurement uncertainty, Measurement, 45, 2299-2308.
  • 12. Karaszewski R., Skrzypczyńska K. (2013), Quality management, TNOiK, Toruń (in Polish).
  • 13. Kowalczyk J. (1995), Quality management –Taguchi Method, Bellona, Warsaw (in Polish).
  • 14. Mehrad V., Xue D., Gu P. (2013), Prediction of surface reconstruction uncertainties for freeform surface inspection, Measurement 2013, 46, 2682-2694.
  • 15. Moroni G., Petrò S. (2014), Optimal inspection strategy planning for geometric tolerance verification, Precision Engineering, 38, 71-81
  • 16. Obeidat S.M., Raman S.: An intelligent sampling method for inspecting free-form surfaces. International Journal Advanced Manufacturing Technology 2009, 40, 1125-1136.
  • 17. Poniatowska M. (2012), Deviation model based method of planning accuracy inspection of free-form surfaces using CMMs, Measurement, 45, 927-937.
  • 18. Rajamohan G., Shunmugam M. S., Samuel G. L. (2011a), Effect of probe size and measurement strategies on assessment of freeform profile deviations using coordinate measuring machine, Measurement, 44, 832-841.
  • 19. Rajamohan G., Shunmugam M.S., Samuel G.L. (2011b), Practical measurement strategies for verification of freeform surfaces using coordinate measuring machines, Metrology and Measurement Systems, XVIII, 209-222.
  • 20. Savio E., De Chiffre L, Schmitt R. (2007), Metrology of freeform shaped parts, Annals of the CIRP, 56, 810-835.
  • 21. Sladek J. A. (2016), Coordinate Metrology: Accuracy of Systems and Measurements. Springer, Berlin Heidelberg.
  • 22. Weckenmann A, Estler T., Peggs G., Mc Murtry D. (2004), Probing Systems in Dimensional Metrology, CIRP Ann., 53, 657-684.
Uwagi
The work is supported by Polish Ministry of Science and Higher Education, and realized in Bialystok University of Technology under the project S/WM/2/2017.
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-7927fae0-1628-4ea8-886f-36160130176b
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