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Experimental analysis of single point incremental forming of truncated cones in DC04 steel sheet

Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Experimental tests to form truncated cones were carried out on a 3-axis milling machine. 0.8-mm thick low-alloy DC04 steel sheets were used as test material. The profile tool-path trajectory was generated using the EDGECAM software. The slope angle and diameter of the base of the conical shaped drawpieces were 70°-72° and 65 mm, respectively. The drawpiece heights were up to 75 mm. The full synthetic lubricant 75W85 was used to reduce the frictional resistance. The effect of selected incremental forming parameters on the formability of the DC04 sheet and the susceptibility to crack formation have been analysed and discussed. It was found that the surface roughness of the workpiece is strongly influenced by step depth. By controlling the feed rate, it is possible to prevent failure of the material.
Rocznik
Strony
5--15
Opis fizyczny
Bibliogr. 22 poz., tab., rys.
Twórcy
autor
  • Carpatian State School in Krosno, Department of Mechanics and Machine Building, Krosno, Poland
autor
  • Rzeszow University of Technology, Faculty of Mechanical Engineering and Aeronautics, Rzeszów, Poland
  • Rzeszow University of Technology, Faculty of Mechanical Engineering and Aeronautics, Rzeszów, Poland
autor
  • Technical University of Košice, Faculty of Mechanical Engineering, Košice, Slovakia
Bibliografia
  • 1. Najm S.M., Paniti I., Experimental investigation on the single point incremental forming of AlMn1Mg1 foils using flat end tools, IOP Conference Series: Materials Science and Engineering, 448 (2018) 012032.
  • 2. McAnulty T., Jeswiet J., Doolan M., Formability in single point incremental forming: A comparative analysis of the state of the art, CIRP Journal of Manufacturing Science and Technology, 16 (2017) 43–54.
  • 3. Kumar A., Gulati V., Kumar P., Investigation of surface roughness in incremental sheet forming. Procedia Computer Science, 133 (2018) 1014–1020.
  • 4. Winiarski, G., Bulzak, T.A., Wójcik, Ł., Szala, M. A new method of flanges extrusion in hollow products–analysis of the limiting phenomena. Advances in Science and Technology. Research Journal, 14 (2020) 78-85.
  • 5. Kukuryk, M., Winczek, J., Gucwa, M. Analysis of deformation and microstructure evolution during the cogging process of Waspaloy alloy. MATEC Web of Conferences, 254 (2019) 02008.
  • 6. Peter I., Fracchia E., Canale I., Maiorano R., Incremental sheet forming for prototyping automotive modules. Procedia Manufacturing, 32 (2019) 50–58.
  • 7. Kurra S., Nasih H.R., Parametric study and multi-objective optimization in single-point incremental forming of extra deep drawing steel sheets. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 5 (2015) 825–837.
  • 8. Powers B.M., Ham M., Wilkinson M.G., Small data set analysis in surface metrology: an investigation using a single point incremental forming case study. Scanning, 32 (2010) 199–211.
  • 9. Jagtab R., Kumar S., An experimental investigation on thinning and formability in hybrid incremental sheet forming process. Procedia Manufacturing, 30 (2019) 71–76.
  • 10. Li Y., Liu F., Xu C., Zhai W., Zhou L., Li F., Li J., Investigation of the Effect of Process Parameters on Energy Consumption in Incremental Sheet forming. Procedia CIRP, 80 (2019) 50–55.
  • 11. Slota, J., Krasowski, B., Kubit, A., Trzepiecinski, T., Bochnowski, W., Dudek, K., Neslušan, M., Residual stresses and surface roughness analysis of truncated cones of steel sheet made by single point incremental forming. Metals, 10 (2020) 237.
  • 12. Schmitz, R.U.C., Bremen, T., Bailly, D.B., Hirt, G.K.P., On the influence of the tool path and intrusion depth on the geometrical accuracy in incremental sheet forming. Metals, 10 (2020) 661.
  • 13. Gatea, S., Ou, H., McCartney, G., Review on the influence of process parameters in icremental sheet forming. International Journal of Advanced Manufacturing Technology 87 (2016) 479–499.
  • 14. Behera, A.K., de Sousa, R.A., Ingarao, G., Oleksik, V., Single point incremental forming: An assessment of the progress and technology trends from 2005 to 2015. Journal of Manufacturing Processes, 27 (2017) 37–62.
  • 15. Maqbool, F., Bambach, M., Dominant deformation mechanisms in single point incremental forming (SPIF) and their effect on geometrical accuracy. International Journal of Mechanical Scieces 136 (2018) 279–292.
  • 16. Li, Y., Chen, X., Liu, Z., Sun, J., Li, F., Li, J., Zhao, G., A review on the recent development of incremental sheet-forming process. International Journal of Advanced Manufacturing Technology, 92 (2017) 2439–2462.
  • 17. Göttmann A., Diettrich J., Bergweiler G., Bambach M., Hirt G., Loosen P., Poprawe R., Laser-assisted asymmtric incremental sheet forming of titanium sheet metal parts. Production Engineering, 5 (2011) 263–271.
  • 18. Fu Z., Mo J., Han F., Gong P., Tool path correction algorithm for single-point incremental forming of sheet metal. International Journal of Advanced Manufacturing Technology, 64 (2013) 1239–1248.
  • 19. Bambach M., Araghi B.T., Hirt G., Strategies to improve the geometric accuracy in asymmetric single point incremental forming. Production Engineering, 3, 2009, 145–156.
  • 20. Kraner, J., Fajfar, P., Palkowski, H., Kugler, G., Godec, M., Paulin, I., Microstructure and texture evolution with relation to mechanical properties of compared symmetrically and asymmetrically cold rolled aluminum alloy. Metals, 10 (2020) 156.
  • 21. Durante M., Formisano A., Langella A., Capece Minutolo F.M., The influence of tool rotation on an incremental forming process. Journal of Materials Processing Technology, 209 (2009) 4621–4626.
  • 22. Salem E., Shin J., Nath M., Banu M., Taub A.I., Investigation of thickness variation in single point incremental forming. Procedia Manufacturing, 5 (2016) 828–837.
Uwagi
1. The research has been supported by Grant Agency of the Ministry of Education, Science, Research, and Sport of the Slovak Republic (VEGA 1/0259/19).
2. Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-78bd2be6-c1c5-474d-ad4f-c5e5f6b582fe
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